Summary: | Highly conductive TiO<sub>2</sub> films with different Nb doping levels (up to 5 at%) were prepared by reactive DC magnetron sputtering under precise control of the oxygen partial pressure. They were deposited on unheated substrates, covered with a protective Si<sub>3</sub>N<sub>4</sub> layer, and subsequently annealed at 300 °C. The doping efficiency of Nb is greater than 90%. Conductivity is a maximum for a partly oxidized target in the transition range. The best films exhibit a resistivity of 630 µΩ cm and a mobility of 7.6 cm<sup>2</sup>/Vs combined with a high transparency above 70%. Comparing the behavior of undoped and Nb-containing films, intrinsic limits of the conductivity in the TiO<sub>2−x</sub>:Nb system could be observed, and a consistent model explaining these findings is presented. The conductivity is limited—by decreasing electron density due to Nb oxidation—by increasing incorporation formation of Nb<sub>2</sub>O<sub>5</sub> clusters as scattering centers with increasing oxygen partial pressure and Nb concentration, by a transition from the crystalline to the amorphous state of the films below a critical oxygen partial pressure.
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