In situ X-ray imaging of melt pool dynamics in underwater arc welding

The dynamic behavior of the underwater melt pool was firstly in-situ observed with the X-ray transmission method. A method for quantitatively characterizing the melt pool stability was pioneered. Comparing with conventional melt pool composing metal liquid, the pool was filled with bubbles in underw...

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Main Authors: Changsheng Xu, Ning Guo, Xin Zhang, Haiyue Jiang, Hao Chen, Jicai Feng
Format: Article
Language:English
Published: Elsevier 2019-10-01
Series:Materials & Design
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127519303375
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spelling doaj-72129e7728d64d81b2d033078b65ad782020-11-24T21:27:59ZengElsevierMaterials & Design0264-12752019-10-01179In situ X-ray imaging of melt pool dynamics in underwater arc weldingChangsheng Xu0Ning Guo1Xin Zhang2Haiyue Jiang3Hao Chen4Jicai Feng5State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China; Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, ChinaState Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China; Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, China; Corresponding author at: No.2 Wenhuaxi Road, Weihai 264209, China.Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, ChinaShandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, ChinaState Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China; Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, ChinaState Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China; Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209, ChinaThe dynamic behavior of the underwater melt pool was firstly in-situ observed with the X-ray transmission method. A method for quantitatively characterizing the melt pool stability was pioneered. Comparing with conventional melt pool composing metal liquid, the pool was filled with bubbles in underwater environment. By observing the X-ray images and charactering the weld pool waveform, it is confirmed that the underwater melt pool was more volatile than onshore melt pool, which was mainly caused by the evolution of large bubble in the pool. Violent fluctuation of melt pool was the basic reason gaining poor weld and multiple defects in the underwater wet welding. To mitigate pool fluctuations by reducing the size of bubble, the ultrasonic vibration was applied directly on the workpiece, which improved the melt pool stability, uniformized the weld formation, and decreased the weld porosity. Keywords: In situ X-ray imaging, Underwater wet welding, Melt pool dynamics, Bubble evolution, Ultrasonic vibrationhttp://www.sciencedirect.com/science/article/pii/S0264127519303375
collection DOAJ
language English
format Article
sources DOAJ
author Changsheng Xu
Ning Guo
Xin Zhang
Haiyue Jiang
Hao Chen
Jicai Feng
spellingShingle Changsheng Xu
Ning Guo
Xin Zhang
Haiyue Jiang
Hao Chen
Jicai Feng
In situ X-ray imaging of melt pool dynamics in underwater arc welding
Materials & Design
author_facet Changsheng Xu
Ning Guo
Xin Zhang
Haiyue Jiang
Hao Chen
Jicai Feng
author_sort Changsheng Xu
title In situ X-ray imaging of melt pool dynamics in underwater arc welding
title_short In situ X-ray imaging of melt pool dynamics in underwater arc welding
title_full In situ X-ray imaging of melt pool dynamics in underwater arc welding
title_fullStr In situ X-ray imaging of melt pool dynamics in underwater arc welding
title_full_unstemmed In situ X-ray imaging of melt pool dynamics in underwater arc welding
title_sort in situ x-ray imaging of melt pool dynamics in underwater arc welding
publisher Elsevier
series Materials & Design
issn 0264-1275
publishDate 2019-10-01
description The dynamic behavior of the underwater melt pool was firstly in-situ observed with the X-ray transmission method. A method for quantitatively characterizing the melt pool stability was pioneered. Comparing with conventional melt pool composing metal liquid, the pool was filled with bubbles in underwater environment. By observing the X-ray images and charactering the weld pool waveform, it is confirmed that the underwater melt pool was more volatile than onshore melt pool, which was mainly caused by the evolution of large bubble in the pool. Violent fluctuation of melt pool was the basic reason gaining poor weld and multiple defects in the underwater wet welding. To mitigate pool fluctuations by reducing the size of bubble, the ultrasonic vibration was applied directly on the workpiece, which improved the melt pool stability, uniformized the weld formation, and decreased the weld porosity. Keywords: In situ X-ray imaging, Underwater wet welding, Melt pool dynamics, Bubble evolution, Ultrasonic vibration
url http://www.sciencedirect.com/science/article/pii/S0264127519303375
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AT haiyuejiang insituxrayimagingofmeltpooldynamicsinunderwaterarcwelding
AT haochen insituxrayimagingofmeltpooldynamicsinunderwaterarcwelding
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