Pattern analysis of the combustions of various copper concentrate tablets using high-speed microscopy and video-based deep learning

The combustion behavior of the complex, ever-changing Cu concentrate with SiO2 flux in a flash smelting shaft should be comprehensively understood to improve the efficiency and energy consumption of smelting. To characterize the combustion behavior of each sample, combustion studies involving high-s...

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Bibliographic Details
Main Authors: Goto, Y. (Author), Natsui, S. (Author), Nogami, H. (Author), Takahashi, J.-I (Author)
Format: Article
Language:English
Published: Elsevier Ltd 2023
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Online Access:View Fulltext in Publisher
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Summary:The combustion behavior of the complex, ever-changing Cu concentrate with SiO2 flux in a flash smelting shaft should be comprehensively understood to improve the efficiency and energy consumption of smelting. To characterize the combustion behavior of each sample, combustion studies involving high-speed digital microscopy and thermal measurements were performed using numerous small Cu concentrate tablets. Generally, two temperature ranges of heating retardation were observed during combustion, at approximately 800–1000 and 1150–1200 °C. A novel video-based Cu concentrate classification system was used to successfully recognize the different combustion patterns of tablets with Cu concentrate-SiO2 mixtures under oxidation gas. This classification system also enabled the calculation of the chemical composition of the concentrate by transforming the network output into a probability distribution. The algorithm based on deep learning employed in this study could learn the combustion behaviors of SiO2-containing Cu concentrates using time-series images extracted from video data. © 2023 The Author(s)
ISBN:00092509 (ISSN)
ISSN:00092509 (ISSN)
DOI:10.1016/j.ces.2023.118822