Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions

A dissertation submitted to the faculty of Engineering and the Built Environment, University of Witwatersrand, Johannesburg, in fulfilment of the requirements for the degree of Master of Science in Engineering November 2018 === The aim of this study is to improve the flotation of non-sulphide PGM...

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Main Author: Sekgarametso, Katlego
Format: Others
Language:en
Published: 2019
Subjects:
Online Access:Sekgarametso, Katlego Milton, (2018) Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions, University of the Witwatersrand, Johannesburg, https://hdl.handle.net/10539/27276
https://hdl.handle.net/10539/27276
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spelling ndltd-netd.ac.za-oai-union.ndltd.org-wits-oai-wiredspace.wits.ac.za-10539-272762021-04-29T05:09:16Z Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions Sekgarametso, Katlego Flotation Ore-dressing Flotation reagents A dissertation submitted to the faculty of Engineering and the Built Environment, University of Witwatersrand, Johannesburg, in fulfilment of the requirements for the degree of Master of Science in Engineering November 2018 The aim of this study is to improve the flotation of non-sulphide PGM ores from the Mimosa Mine in the Great Dyke of Zimbabwe by evaluating a variety of collector reagents that have not been tested on such material before and applying a full factorial experimental design to investigate the effects of the main primary collector, co-collector and depressant on PGM recovery and grade. The mineralogical studies by XRD revealed that the non-sulphide PGM ore had substantial amounts of gangue material, comprising of 45% quartz, 21% chabazite and 33% of magnetite. The ICP-OES analysis showed that this particular non-sulphide PGM ore is a low-grade ore with an average 4E head assays of 2.37ppm. In the preliminary flotation stage, three reagent suites made up of (i) a collector, (ii) a co-collector and (iii) a depressant i.e. (SIBX, DTP, M98B); (SIBX, C7133, M98B) and (SIBX, AM810, M98B) respectively were tested. It was observed that (SIBX, AM810, M98B) reagent suite gave the best performance with respect to both recovery and grade of the PGM concentrate from the ore. Attempts were made to optimize the dosage levels of the 3 reagents. The optimization studies revealed that 78.5% Pt and 69.3% Pd can be recovered at grades of 17.90g/t Pt and 9.44g/t Pd respectively. This represents a significant upgrade for the roughing stage from the 1.42g/t Pt and 0.85g/t Pd in the feed. These results were obtained at optimized dosages of 86g/t SIBX and 80g/t AM810, with depressant M98B at 50g/t. The observations from the experiments indicated that recovery of PGEs was on the upward trend as the dosage of hydroxamate was increasing hence the effect of the hydroxamate co-collector was further tested at higher dosages while fixing SIBX at 100g/t. The experiments were carried out using 50g/t, 60g/t, 70g/t and 80g/t hydroxamate (AM810) with the depressant M98B at 50g/t. It was observed that the Pt recovery only increased slightly with increasing hydroxamate (AM810) dosage. E.R. 2019 2019-05-28T09:29:51Z 2019-05-28T09:29:51Z 2018 Thesis Sekgarametso, Katlego Milton, (2018) Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions, University of the Witwatersrand, Johannesburg, https://hdl.handle.net/10539/27276 https://hdl.handle.net/10539/27276 en Online resource (xii, 88 leaves) application/pdf application/pdf
collection NDLTD
language en
format Others
sources NDLTD
topic Flotation
Ore-dressing
Flotation reagents
spellingShingle Flotation
Ore-dressing
Flotation reagents
Sekgarametso, Katlego
Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions
description A dissertation submitted to the faculty of Engineering and the Built Environment, University of Witwatersrand, Johannesburg, in fulfilment of the requirements for the degree of Master of Science in Engineering November 2018 === The aim of this study is to improve the flotation of non-sulphide PGM ores from the Mimosa Mine in the Great Dyke of Zimbabwe by evaluating a variety of collector reagents that have not been tested on such material before and applying a full factorial experimental design to investigate the effects of the main primary collector, co-collector and depressant on PGM recovery and grade. The mineralogical studies by XRD revealed that the non-sulphide PGM ore had substantial amounts of gangue material, comprising of 45% quartz, 21% chabazite and 33% of magnetite. The ICP-OES analysis showed that this particular non-sulphide PGM ore is a low-grade ore with an average 4E head assays of 2.37ppm. In the preliminary flotation stage, three reagent suites made up of (i) a collector, (ii) a co-collector and (iii) a depressant i.e. (SIBX, DTP, M98B); (SIBX, C7133, M98B) and (SIBX, AM810, M98B) respectively were tested. It was observed that (SIBX, AM810, M98B) reagent suite gave the best performance with respect to both recovery and grade of the PGM concentrate from the ore. Attempts were made to optimize the dosage levels of the 3 reagents. The optimization studies revealed that 78.5% Pt and 69.3% Pd can be recovered at grades of 17.90g/t Pt and 9.44g/t Pd respectively. This represents a significant upgrade for the roughing stage from the 1.42g/t Pt and 0.85g/t Pd in the feed. These results were obtained at optimized dosages of 86g/t SIBX and 80g/t AM810, with depressant M98B at 50g/t. The observations from the experiments indicated that recovery of PGEs was on the upward trend as the dosage of hydroxamate was increasing hence the effect of the hydroxamate co-collector was further tested at higher dosages while fixing SIBX at 100g/t. The experiments were carried out using 50g/t, 60g/t, 70g/t and 80g/t hydroxamate (AM810) with the depressant M98B at 50g/t. It was observed that the Pt recovery only increased slightly with increasing hydroxamate (AM810) dosage. === E.R. 2019
author Sekgarametso, Katlego
author_facet Sekgarametso, Katlego
author_sort Sekgarametso, Katlego
title Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions
title_short Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions
title_full Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions
title_fullStr Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions
title_full_unstemmed Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions
title_sort flotation of non-sulphide pgm ores - optimization of flotation reagent suite and conditions
publishDate 2019
url Sekgarametso, Katlego Milton, (2018) Flotation of non-sulphide PGM ores - Optimization of flotation reagent suite and conditions, University of the Witwatersrand, Johannesburg, https://hdl.handle.net/10539/27276
https://hdl.handle.net/10539/27276
work_keys_str_mv AT sekgarametsokatlego flotationofnonsulphidepgmoresoptimizationofflotationreagentsuiteandconditions
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