Experimental and numerical analysis of the dynamic load distribution in a corrugated packaging system

• Main Author: Jamialahmadi, Arsalan
• Format: Others
• Language: English
• Published: KTH, Hållfasthetslära (Avd.) 2008
• Subjects: I-scan system; dynamic testing; corrugated box; force; center of force
• Online Access: http://urn.kb.se/resolve?urn=urn:nbn:se:kth:diva-11385

It is well known that transportation means high and varying loads for products as well as packages. To develop corrugated boxes with optimal design and efficient use of raw materials is crucial. Vibrations and shocks acting on pallets during transportation are transferred to the corrugated boxes and considerably reduce the integrity and life time of the boxes. The development of experimental and analytical tools for measurement and prediction of the influence of dynamic loads on the box performance, such as stacking strength and conservation of stacking pattern would therefore be of large practical importance. In order to develop such tools, it is important to know the load distribution between different boxes. This master thesis presents a technique for investigating these stresses based on a pressure sensitive film, which gives many data points. A series of tests using random and sinusoidal vibration testing have been done utilising this technique and results are presented for different positions on the pallet and for different box filling methods. Investigations performed on the vibrations of the boxes also demonstrate a pitch type of motion. A level-crossing study on the forces existing between the boxes shows a Rayleigh force distribution. A mathematical model is also proposed for simulation of a stacking system. Advantages and disadvantages with this technique and with the model are described. Comparison between the experimental and numerical results shows a proper correlation. Using the pressure sensitive film as a quantitative sensor and applying the recorded data for the statistical study of the contact forces existing in a stack of boxes gives useful and important results for further analysis of the fatigue life and vulnerable positions of boxes.