A F/Q Based New Product Development System -Case Study of Telecom DC Converter

• Main Authors: Jui-hsiang Huang, 黃瑞祥
• Other Authors: BO-CANG HUANG
• Format: Others
• Language: zh-TW
• Published: 2016
• Online Access: http://ndltd.ncl.edu.tw/handle/20560180577511134758

碩士 === 中原大學 === 工業與系統工程研究所 === 104 === British E4 Tech Energy consultancy mentioned that the world in 2016 is expected to reach 250MW of fuel cell power generation capacity . Power generation capacity growth rate is twice to compare with 2014. Hydrogen and renewable energy concepts attracted world attention again since Toyota fuel cell vehicle applications into automotive market. Regional preferential incentive in many countries have started fuel cell technology development. In Busan , South Korea. PAFC (Phosphoric Acid Fuel Cell) development focused on 100MW distribution power generation systems. CHP (Combine Heat and Power) systems promoted in Japan have reached 33MW of residential power generation . The traditional diesel generators in India are currently waiting for replacement by Fuel Cell backup power system. In the future, there will be more competitors in this market According to statistics data noted in the product development process. There are 70% to 90% of product costs decided in product development phase. However, product development costs compared with manufacturing costs typically account for about 20%.If company can establish a systematic product development process. It can help to reduce 20% to 30% of product development cost. This research established a F/Q based new product development system that apply Advance Product Quality Planning (APQP) to manage development task, and also use Quality Function Development (QFD) to identify customer needs corresponding to quality factors. Continue to use TRIZ to improve functional design with systematized methods, and then apply NUDD and DFx quality inspection system to ensure that products able to meet function and quality requirements. The final result shows the project performance at least by 20% time decreased during product development. Numbers of trial run from 4.3 improve to 3.0 times. Cost savings of more than USD 180K per project. Furthermore, the purpose of F/Q system development is to accelerate the product promotion for time to market, reducing product quality risk and improve the success rate and efficiency of product development.