A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head

碩士 === 國立中興大學 === 機械工程學系所 === 103 === In this study the thermal deformation of a 3-axis machining center was analyzed experimentally and numerically. In the experiments, temperature variations of multiple (~40) points on the spindle head structure and the displacement of the cutting point with respe...

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Main Authors: Ming-Chieh Hung, 洪名杰
Other Authors: Ming-Tsang Lee
Format: Others
Language:zh-TW
Published: 2015
Online Access:http://ndltd.ncl.edu.tw/handle/24288896063580521495
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spelling ndltd-TW-103NCHU53110412016-02-19T04:07:09Z http://ndltd.ncl.edu.tw/handle/24288896063580521495 A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head 工具機主軸頭結構熱變形分析與多重物理耦合最佳化模擬研究 Ming-Chieh Hung 洪名杰 碩士 國立中興大學 機械工程學系所 103 In this study the thermal deformation of a 3-axis machining center was analyzed experimentally and numerically. In the experiments, temperature variations of multiple (~40) points on the spindle head structure and the displacement of the cutting point with respect to time were measured. In the numerical analysis, a finite element method software (ANSYS) was utilized to simulate the transient thermal-fluidic-thermal elastic behavior of the spindle head structure. The numerical results are in reasonable agreement with the experimental results. Characteristics of the thermal behavior of the spindle head were discussed based on comparing the experimental and numerical results. It was found that the displacement of the cutting point was significantly titling. The key component that greatly affects this nonlinear thermal deformation (tilting) was revealed to be the ribs on the spindle head. This nonlinear thermal deformation cannot be reduced by using conventional thermal error compensation techniques. Therefore, to address this issue, a novel adaptive thermal balance (ATB) technology was proposed and tested in this study. Small rubber heaters and thermoelectric cooling (TEC) units were used to adjust the temperature distributions on the spindle head. Design parameters of the heaters and TECs were determined from optimization analyses based on the constructed simulation model aforementioned. Experimental results confirmed that by applying the ATB technique, a 77% reduction on the nonlinear thermal deformation can be achieved. In conclusion, the current study provides a comprehensive analysis of the thermal characteristics of the modeled machine tool. Furthermore, the developed thermal balance technology is proven to be able to adaptively and smartly adjust the temperature distribution, which in turn significantly improves the machining accuracy. Ming-Tsang Lee 李明蒼 2015 學位論文 ; thesis 95 zh-TW
collection NDLTD
language zh-TW
format Others
sources NDLTD
description 碩士 === 國立中興大學 === 機械工程學系所 === 103 === In this study the thermal deformation of a 3-axis machining center was analyzed experimentally and numerically. In the experiments, temperature variations of multiple (~40) points on the spindle head structure and the displacement of the cutting point with respect to time were measured. In the numerical analysis, a finite element method software (ANSYS) was utilized to simulate the transient thermal-fluidic-thermal elastic behavior of the spindle head structure. The numerical results are in reasonable agreement with the experimental results. Characteristics of the thermal behavior of the spindle head were discussed based on comparing the experimental and numerical results. It was found that the displacement of the cutting point was significantly titling. The key component that greatly affects this nonlinear thermal deformation (tilting) was revealed to be the ribs on the spindle head. This nonlinear thermal deformation cannot be reduced by using conventional thermal error compensation techniques. Therefore, to address this issue, a novel adaptive thermal balance (ATB) technology was proposed and tested in this study. Small rubber heaters and thermoelectric cooling (TEC) units were used to adjust the temperature distributions on the spindle head. Design parameters of the heaters and TECs were determined from optimization analyses based on the constructed simulation model aforementioned. Experimental results confirmed that by applying the ATB technique, a 77% reduction on the nonlinear thermal deformation can be achieved. In conclusion, the current study provides a comprehensive analysis of the thermal characteristics of the modeled machine tool. Furthermore, the developed thermal balance technology is proven to be able to adaptively and smartly adjust the temperature distribution, which in turn significantly improves the machining accuracy.
author2 Ming-Tsang Lee
author_facet Ming-Tsang Lee
Ming-Chieh Hung
洪名杰
author Ming-Chieh Hung
洪名杰
spellingShingle Ming-Chieh Hung
洪名杰
A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head
author_sort Ming-Chieh Hung
title A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head
title_short A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head
title_full A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head
title_fullStr A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head
title_full_unstemmed A Study of the Thermal Deformation and Multi-physics Optimization of a Machine Tool Spindle Head
title_sort study of the thermal deformation and multi-physics optimization of a machine tool spindle head
publishDate 2015
url http://ndltd.ncl.edu.tw/handle/24288896063580521495
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