The experimental analysis of the tribological performance and grease change period of the toggle pin bearing

碩士 === 崑山科技大學 === 機械工程研究所 === 103 === In this study, we studied the tribological performance enhancement on the toggle pin bearing of the plastics injection molding machine with the addition ultra-dispersed nano-diamond (UDD) additive. The criteria of the grease change period were also studied and t...

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Main Authors: Hung-Ju Shih, 施宏儒
Other Authors: Hsiao-Yeh Chu
Format: Others
Language:zh-TW
Published: 2015
Online Access:http://ndltd.ncl.edu.tw/handle/62399191079592628485
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spelling ndltd-TW-103KSUT04890102016-09-25T04:04:57Z http://ndltd.ncl.edu.tw/handle/62399191079592628485 The experimental analysis of the tribological performance and grease change period of the toggle pin bearing 曲手軸承之磨潤性能與換油週期測試分析 Hung-Ju Shih 施宏儒 碩士 崑山科技大學 機械工程研究所 103 In this study, we studied the tribological performance enhancement on the toggle pin bearing of the plastics injection molding machine with the addition ultra-dispersed nano-diamond (UDD) additive. The criteria of the grease change period were also studied and tested. The results showed that there are many advantages with the addition of UDD additive as compared to those without UDD additive: (1)The running-in period was reduced to only one half, (2)The coefficient of friction was reduced by 36.33%, (3)75.2% reduction in wear loss, (4)94.9% less in the ferrous debris concentration in the residual grease after the test, (5)18.3% reduction in vibration. On the other hand, we established the grease change period by the signal processing acquired from the accelerometer. The vibrational signals were first processed by the empirical mode decomposition (EMD) and the first intrinsic mode function (IMF1) was thus derived. The fractal dimension (D) of the IMF1 was then calculated. Two criteria were set up for grease change period detection: (1) The 5-point moving average of the standard deviation of the fractal dimension (D) is greater than 0.05; (2) The difference between the most recent calculated D value and the D value of first one is greater than 0.1. The two criteria had been effectively verified with the aids of other signals such as coefficient of friction, electrical contact resistance …etc. Besides, it’s found that the two criteria are independent of material types of the toggle pin bearing. Moreover, they can be used to detect the abnormal conditions of machine elements which will affect the vibration signals before these elements were out of order apparently. Hsiao-Yeh Chu 朱孝業 2015 學位論文 ; thesis 108 zh-TW
collection NDLTD
language zh-TW
format Others
sources NDLTD
description 碩士 === 崑山科技大學 === 機械工程研究所 === 103 === In this study, we studied the tribological performance enhancement on the toggle pin bearing of the plastics injection molding machine with the addition ultra-dispersed nano-diamond (UDD) additive. The criteria of the grease change period were also studied and tested. The results showed that there are many advantages with the addition of UDD additive as compared to those without UDD additive: (1)The running-in period was reduced to only one half, (2)The coefficient of friction was reduced by 36.33%, (3)75.2% reduction in wear loss, (4)94.9% less in the ferrous debris concentration in the residual grease after the test, (5)18.3% reduction in vibration. On the other hand, we established the grease change period by the signal processing acquired from the accelerometer. The vibrational signals were first processed by the empirical mode decomposition (EMD) and the first intrinsic mode function (IMF1) was thus derived. The fractal dimension (D) of the IMF1 was then calculated. Two criteria were set up for grease change period detection: (1) The 5-point moving average of the standard deviation of the fractal dimension (D) is greater than 0.05; (2) The difference between the most recent calculated D value and the D value of first one is greater than 0.1. The two criteria had been effectively verified with the aids of other signals such as coefficient of friction, electrical contact resistance …etc. Besides, it’s found that the two criteria are independent of material types of the toggle pin bearing. Moreover, they can be used to detect the abnormal conditions of machine elements which will affect the vibration signals before these elements were out of order apparently.
author2 Hsiao-Yeh Chu
author_facet Hsiao-Yeh Chu
Hung-Ju Shih
施宏儒
author Hung-Ju Shih
施宏儒
spellingShingle Hung-Ju Shih
施宏儒
The experimental analysis of the tribological performance and grease change period of the toggle pin bearing
author_sort Hung-Ju Shih
title The experimental analysis of the tribological performance and grease change period of the toggle pin bearing
title_short The experimental analysis of the tribological performance and grease change period of the toggle pin bearing
title_full The experimental analysis of the tribological performance and grease change period of the toggle pin bearing
title_fullStr The experimental analysis of the tribological performance and grease change period of the toggle pin bearing
title_full_unstemmed The experimental analysis of the tribological performance and grease change period of the toggle pin bearing
title_sort experimental analysis of the tribological performance and grease change period of the toggle pin bearing
publishDate 2015
url http://ndltd.ncl.edu.tw/handle/62399191079592628485
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