Establishment of Safety Management System for Extrusion Process

• Main Authors: CHEN, CHIHHUA, 陳志樺
• Other Authors: Huang, Sheue-Ling
• Format: Others
• Language: zh-TW
• Published: 2014
• Online Access: http://ndltd.ncl.edu.tw/handle/43838423904753587635

碩士 === 國立清華大學 === 工業工程與工程管理學系碩士在職專班 === 102 === Extrusion process widely used, as committed to the development of Taiwan's optoelectronics industry, extrusion process is also used on the light guide plate industry that key components of production applications. Based on the requirements of the Occupational Safety and Health, part of the industry is more pressure must establish a systematic process applicable occupational health and safety management systems, in addition to compliance with labor safety regulations outside of Taiwan also protect businesses and employees. Extrusion process is a continuous production process, for each machine parameter setting and operating requirements is very high, a machine parameter setting operation mistakes or negligence, will cause severe loss of production, the cost of raw materials and waste, impact of corporate profits, serious and even endanger the health and safety of our employees. In this study, to improve the current process status through planning, implementation, evaluation, execute, reuse management cycle process planning, implementation, verification and improvement, construction using PDCA (Plan-Do-Check-Action) system of occupation safety and health management system. To establish a "two subsystems of equipment preventive maintenance management system" and "training management system" education personnel safety, construction of a complete set of "extrusion process system of occupation health and safety management system. In equipment preventive maintenance management system, for every link of production through the hazard identification, risk assessment, improve the planning, management indicators to ensure that all operations after a correction and prevention of safety. In order to avoid the damage probability of operating losses and injuries, then add and emphasizes the concept of preventive maintenance. And in the training management system of education personnel security emphasize personnel through systematic safety education and training, to ensure that the skills of personnel at a level that is consistent, more ideas and awareness about safety, avoid operating errors, and according to the management details to make management indicators to confirm the actual target status, with real-time supervision improved prevention, expectation. The proposed system of occupation safety management structure including the equipment preventive maintenance "and" staff safety education training "two subsystems, the concept and consciousness conduction to machine operation and operation link occupation safety, and stressed the importance of preventive maintenance" and "continuous improvement". The control point into management index daily, weekly and monthly, in management practice, because the production and management of most of the indicators, reduce the grey zone management, for the extrusion process in production safety and management has a positive effect.