Study on the optical design and precision molding of the LED-Lens

碩士 === 國立高雄應用科技大學 === 模具工程系碩士班 === 101 === For plastic injection molding optics product, optics parts design and process optimization were the most important topics. Optical lens is the main demand. Many studies of optical products technology has been developed. In the process of optical lens produc...

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Main Authors: Jia-Wei Shen, 沈嘉韋
Other Authors: Chung-Ching Huang
Format: Others
Language:zh-TW
Published: 2013
Online Access:http://ndltd.ncl.edu.tw/handle/38693675190602756031
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spelling ndltd-TW-101KUAS07670112015-10-13T22:23:52Z http://ndltd.ncl.edu.tw/handle/38693675190602756031 Study on the optical design and precision molding of the LED-Lens LED-Lens光學設計及精密成型之研究 Jia-Wei Shen 沈嘉韋 碩士 國立高雄應用科技大學 模具工程系碩士班 101 For plastic injection molding optics product, optics parts design and process optimization were the most important topics. Optical lens is the main demand. Many studies of optical products technology has been developed. In the process of optical lens production, Surface shrinkage, warpage, sink marks, jetting and residual stress in the product manufacturing process would be happened cause of poor design. In this study, an astigmatic LED-Lens would be discussed and material is PMMA. An optical lens is 17.75mm diameter and 4.03mm thickness. Taguchi method was used to get the best shape design and process parameters.optimization. LightTools was applied to simulate light distribution of the optical lens. Moldflow was applied to simulate the molding conditions and to predict shrinkage issues. Matlab was applied to become the Shrinkage compensation. To improve the distribution and uniformity of light. Use surface profiler, photoelastic and luminance meter (BM7) to verify the shrinkage, residual stress and luminance distribution of the LED-Lens. The result get a irregular surface shrinkage compensation method and curve equation. The research show luminance uniformity improve to 60% than original design to 50%. It can effectively improve the luminance uniformity 10% of the value. When the product has shrinkage and residual stress, the luminance uniformity is reduced to 40% and 47% of the optical lens. Chung-Ching Huang 黃俊欽 2013 學位論文 ; thesis 100 zh-TW
collection NDLTD
language zh-TW
format Others
sources NDLTD
description 碩士 === 國立高雄應用科技大學 === 模具工程系碩士班 === 101 === For plastic injection molding optics product, optics parts design and process optimization were the most important topics. Optical lens is the main demand. Many studies of optical products technology has been developed. In the process of optical lens production, Surface shrinkage, warpage, sink marks, jetting and residual stress in the product manufacturing process would be happened cause of poor design. In this study, an astigmatic LED-Lens would be discussed and material is PMMA. An optical lens is 17.75mm diameter and 4.03mm thickness. Taguchi method was used to get the best shape design and process parameters.optimization. LightTools was applied to simulate light distribution of the optical lens. Moldflow was applied to simulate the molding conditions and to predict shrinkage issues. Matlab was applied to become the Shrinkage compensation. To improve the distribution and uniformity of light. Use surface profiler, photoelastic and luminance meter (BM7) to verify the shrinkage, residual stress and luminance distribution of the LED-Lens. The result get a irregular surface shrinkage compensation method and curve equation. The research show luminance uniformity improve to 60% than original design to 50%. It can effectively improve the luminance uniformity 10% of the value. When the product has shrinkage and residual stress, the luminance uniformity is reduced to 40% and 47% of the optical lens.
author2 Chung-Ching Huang
author_facet Chung-Ching Huang
Jia-Wei Shen
沈嘉韋
author Jia-Wei Shen
沈嘉韋
spellingShingle Jia-Wei Shen
沈嘉韋
Study on the optical design and precision molding of the LED-Lens
author_sort Jia-Wei Shen
title Study on the optical design and precision molding of the LED-Lens
title_short Study on the optical design and precision molding of the LED-Lens
title_full Study on the optical design and precision molding of the LED-Lens
title_fullStr Study on the optical design and precision molding of the LED-Lens
title_full_unstemmed Study on the optical design and precision molding of the LED-Lens
title_sort study on the optical design and precision molding of the led-lens
publishDate 2013
url http://ndltd.ncl.edu.tw/handle/38693675190602756031
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