Applying Total Productive Management to Production Improvement for Manufacturing Industry - Case Study of a Tire Manufacturing Company

碩士 === 國立彰化師範大學 === 工業教育與技術學系 === 96 === Abstract Tire industry is a kind of traditional manufacturing industry, and isnow facing many challenges such as increasing price of raw materials,environmental protection, market competition, etc. To innovate and break through difficulties, enterprises shall...

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Bibliographic Details
Main Authors: Chan-Ching Chen, 陳長慶
Other Authors: Shu-Hsuam Chang
Format: Others
Language:zh-TW
Published: 2008
Online Access:http://ndltd.ncl.edu.tw/handle/12847222477626064037
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Summary:碩士 === 國立彰化師範大學 === 工業教育與技術學系 === 96 === Abstract Tire industry is a kind of traditional manufacturing industry, and isnow facing many challenges such as increasing price of raw materials,environmental protection, market competition, etc. To innovate and break through difficulties, enterprises shall apply all activities to constitute the niche for themselves. How to use Total Productive Management introduction to improve the productivity. The subject is a tire mnufacturing industry which has implemented TPM. Firstly discuss bibliography related to TPM. Data were collected by means of deep interview with the TPM executive organization of the case company and the supervisors of manufacturing facilities, so as to discuss key factors and implementing policies for TPM introduction for reference of relevant organizations and future researches. Research conclusions are summarized as follows: 1. Key Success Factors for execution of TPM: (1) Affirm the core valuefor TPM execution of enterprises. (2) High-level management shall earnestly practise what they advocates .(3) Executive organization shall designate specialized organization to be responsible for the planning, execution, examination and review of TPM of the whole company. (4) TPM introduction needs a certain amount of funds. (5) TPM activities need employee participation. (6) Ensure the execution results according to TPM execution steps. (7) Organize TPM activity circle to promote TPM. (8) Use PDCA to execute TPM activities. 2. TPM execution policies include: (1) QCC is used as the driving organization to constitute learning organization in combination with the communication education that is the education and training mechanism for employees. (2) TPM uses the integrated efficiency as the improvement target. (3) TPM organization shall act on a basis of documentation. 3. Improvement performances for execution of TPM ctivities by the case company include maintenance cost, power consumption per unit of sizing, fuel consumption per unit of sizing, number of equipment failure, and greatly minimized occupational hazards. Key Words: Equipment Failure; Total Productive Management; Learning Organization