Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition Temperature

Drilling of carbon fiber-reinforced plastics (CFRPs) is a challenging task in aviation and aerospace field. Damages, which can reduce the strength of the structure, often occur during secondary machining operations due to the applied cutting force and generated heat. The main objective of this study...

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Main Authors: Chenping Zhang, Xiaohui Zhang, Yugang Duan, Yu Xia, Yueke Ming, Yansong Zhu
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/6/1394
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spelling doaj-fa1ff3a6018a4b59976f68a098b4e54c2021-03-13T00:08:06ZengMDPI AGMaterials1996-19442021-03-01141394139410.3390/ma14061394Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition TemperatureChenping Zhang0Xiaohui Zhang1Yugang Duan2Yu Xia3Yueke Ming4Yansong Zhu5School of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaSchool of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaSchool of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaResearch Institute of Aerospace Special Materials and Processing Technology, Beijing 100074, ChinaSchool of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaSchool of Mechanical Engineering, Xi’an Jiaotong University, Xi’an 710049, ChinaDrilling of carbon fiber-reinforced plastics (CFRPs) is a challenging task in aviation and aerospace field. Damages, which can reduce the strength of the structure, often occur during secondary machining operations due to the applied cutting force and generated heat. The main objective of this study was to investigate the drilling performance and the deformation resistance of CFRPs subjected to cryogenic treatment based on glass transition temperature (Tg). Therefore, a cryogenic machining approach was adopted by fixing the workpiece inside a cryogenic box to drill CFRPs. The machining performance was briefly evaluated. Moreover, a through-hole drilling method was promoted to analyze the mechanism of different deformation mechanical properties. The results showed that the cryogenic machining approach improved the machining performance of CFRPs. Nevertheless, the residual intensity of cryo-treated specimen decreased (about 7.14%) due to the Tg-based viscoelasticity. These results demonstrate the great potential of this approach in advanced industrial applications and further pave the way for efficient secondary machining operation of CFRP components.https://www.mdpi.com/1996-1944/14/6/1394carbon fiber-reinforced plasticscryogenic machiningdeformation resistanceglass transition temperaturedrillingdamage analysis
collection DOAJ
language English
format Article
sources DOAJ
author Chenping Zhang
Xiaohui Zhang
Yugang Duan
Yu Xia
Yueke Ming
Yansong Zhu
spellingShingle Chenping Zhang
Xiaohui Zhang
Yugang Duan
Yu Xia
Yueke Ming
Yansong Zhu
Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition Temperature
Materials
carbon fiber-reinforced plastics
cryogenic machining
deformation resistance
glass transition temperature
drilling
damage analysis
author_facet Chenping Zhang
Xiaohui Zhang
Yugang Duan
Yu Xia
Yueke Ming
Yansong Zhu
author_sort Chenping Zhang
title Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition Temperature
title_short Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition Temperature
title_full Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition Temperature
title_fullStr Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition Temperature
title_full_unstemmed Deformation Resistance Performance of Carbon Fiber-Reinforced Plastic Machined by Controlling Drilling Area Temperature below the Glass Transition Temperature
title_sort deformation resistance performance of carbon fiber-reinforced plastic machined by controlling drilling area temperature below the glass transition temperature
publisher MDPI AG
series Materials
issn 1996-1944
publishDate 2021-03-01
description Drilling of carbon fiber-reinforced plastics (CFRPs) is a challenging task in aviation and aerospace field. Damages, which can reduce the strength of the structure, often occur during secondary machining operations due to the applied cutting force and generated heat. The main objective of this study was to investigate the drilling performance and the deformation resistance of CFRPs subjected to cryogenic treatment based on glass transition temperature (Tg). Therefore, a cryogenic machining approach was adopted by fixing the workpiece inside a cryogenic box to drill CFRPs. The machining performance was briefly evaluated. Moreover, a through-hole drilling method was promoted to analyze the mechanism of different deformation mechanical properties. The results showed that the cryogenic machining approach improved the machining performance of CFRPs. Nevertheless, the residual intensity of cryo-treated specimen decreased (about 7.14%) due to the Tg-based viscoelasticity. These results demonstrate the great potential of this approach in advanced industrial applications and further pave the way for efficient secondary machining operation of CFRP components.
topic carbon fiber-reinforced plastics
cryogenic machining
deformation resistance
glass transition temperature
drilling
damage analysis
url https://www.mdpi.com/1996-1944/14/6/1394
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AT yugangduan deformationresistanceperformanceofcarbonfiberreinforcedplasticmachinedbycontrollingdrillingareatemperaturebelowtheglasstransitiontemperature
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