Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties

Multi-laser beam selective laser melting (SLM) technology based on a powder bed has been used to manufacture AlSi10Mg samples. The AlSi10Mg alloy was used as research material to systematically study the performance consistency of both the laser overlap areas and the isolated areas of the multi-lase...

Full description

Bibliographic Details
Main Authors: Bin Liu, Zezhou Kuai, Zhonghua Li, Jianbin Tong, Peikang Bai, Baoqiang Li, Yunfei Nie
Format: Article
Language:English
Published: MDPI AG 2018-11-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/11/12/2354
id doaj-f9a67c2b127b4607b934c8ea4824a7af
record_format Article
spelling doaj-f9a67c2b127b4607b934c8ea4824a7af2020-11-25T00:58:12ZengMDPI AGMaterials1996-19442018-11-011112235410.3390/ma11122354ma11122354Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical PropertiesBin Liu0Zezhou Kuai1Zhonghua Li2Jianbin Tong3Peikang Bai4Baoqiang Li5Yunfei Nie6School of Materials Science and Engineering, North University of China, Taiyuan 030051, ChinaSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, ChinaSchool of Mechanical Engineering, North University of China, Taiyuan 030051, ChinaSchool of Mechanical Engineering, North University of China, Taiyuan 030051, ChinaSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, ChinaSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, ChinaSchool of Materials Science and Engineering, North University of China, Taiyuan 030051, ChinaMulti-laser beam selective laser melting (SLM) technology based on a powder bed has been used to manufacture AlSi10Mg samples. The AlSi10Mg alloy was used as research material to systematically study the performance consistency of both the laser overlap areas and the isolated areas of the multi-laser beam SLM manufactured parts. The microstructures and mechanical properties of all isolated and overlap processing areas were compared under optimized process parameters. It was discovered that there is a raised platform at the junction of the overlap areas and the isolated areas of the multi-laser SLM samples. The roughness is significantly reduced after two scans. However, the surface roughness of the samples is highest after four scans. As the number of laser scans increases, the relative density of the overlap areas of the samples improves, and there is no significant change in hardness. The tensile properties of the tensile samples are poor when the overlap area width is 0, 0.1, or 0.2 mm. When the widths of the overlap areas are equal to or greater than 0.3 mm, there is no significant difference in the tensile strength between the overlap and the isolated areas.https://www.mdpi.com/1996-1944/11/12/2354AlSi10Mgmulti-laser manufacturingselective laser meltingmicrostructuremechanical property
collection DOAJ
language English
format Article
sources DOAJ
author Bin Liu
Zezhou Kuai
Zhonghua Li
Jianbin Tong
Peikang Bai
Baoqiang Li
Yunfei Nie
spellingShingle Bin Liu
Zezhou Kuai
Zhonghua Li
Jianbin Tong
Peikang Bai
Baoqiang Li
Yunfei Nie
Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties
Materials
AlSi10Mg
multi-laser manufacturing
selective laser melting
microstructure
mechanical property
author_facet Bin Liu
Zezhou Kuai
Zhonghua Li
Jianbin Tong
Peikang Bai
Baoqiang Li
Yunfei Nie
author_sort Bin Liu
title Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties
title_short Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties
title_full Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties
title_fullStr Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties
title_full_unstemmed Performance Consistency of AlSi10Mg Alloy Manufactured by Simulating Multi Laser Beam Selective Laser Melting (SLM): Microstructures and Mechanical Properties
title_sort performance consistency of alsi10mg alloy manufactured by simulating multi laser beam selective laser melting (slm): microstructures and mechanical properties
publisher MDPI AG
series Materials
issn 1996-1944
publishDate 2018-11-01
description Multi-laser beam selective laser melting (SLM) technology based on a powder bed has been used to manufacture AlSi10Mg samples. The AlSi10Mg alloy was used as research material to systematically study the performance consistency of both the laser overlap areas and the isolated areas of the multi-laser beam SLM manufactured parts. The microstructures and mechanical properties of all isolated and overlap processing areas were compared under optimized process parameters. It was discovered that there is a raised platform at the junction of the overlap areas and the isolated areas of the multi-laser SLM samples. The roughness is significantly reduced after two scans. However, the surface roughness of the samples is highest after four scans. As the number of laser scans increases, the relative density of the overlap areas of the samples improves, and there is no significant change in hardness. The tensile properties of the tensile samples are poor when the overlap area width is 0, 0.1, or 0.2 mm. When the widths of the overlap areas are equal to or greater than 0.3 mm, there is no significant difference in the tensile strength between the overlap and the isolated areas.
topic AlSi10Mg
multi-laser manufacturing
selective laser melting
microstructure
mechanical property
url https://www.mdpi.com/1996-1944/11/12/2354
work_keys_str_mv AT binliu performanceconsistencyofalsi10mgalloymanufacturedbysimulatingmultilaserbeamselectivelasermeltingslmmicrostructuresandmechanicalproperties
AT zezhoukuai performanceconsistencyofalsi10mgalloymanufacturedbysimulatingmultilaserbeamselectivelasermeltingslmmicrostructuresandmechanicalproperties
AT zhonghuali performanceconsistencyofalsi10mgalloymanufacturedbysimulatingmultilaserbeamselectivelasermeltingslmmicrostructuresandmechanicalproperties
AT jianbintong performanceconsistencyofalsi10mgalloymanufacturedbysimulatingmultilaserbeamselectivelasermeltingslmmicrostructuresandmechanicalproperties
AT peikangbai performanceconsistencyofalsi10mgalloymanufacturedbysimulatingmultilaserbeamselectivelasermeltingslmmicrostructuresandmechanicalproperties
AT baoqiangli performanceconsistencyofalsi10mgalloymanufacturedbysimulatingmultilaserbeamselectivelasermeltingslmmicrostructuresandmechanicalproperties
AT yunfeinie performanceconsistencyofalsi10mgalloymanufacturedbysimulatingmultilaserbeamselectivelasermeltingslmmicrostructuresandmechanicalproperties
_version_ 1725221145689456640