Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone

A traditional hydrocyclone can only generate two products with different size fractions after one classification, which does not meet the fine classification requirements for narrow size fractions. In order to achieve the fine classification, a multi-product hydrocyclone with double-overflow-pipe st...

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Main Authors: Yuekan Zhang, Peikun Liu, Lanyue Jiang, Xinghua Yang, Junru Yang
Format: Article
Language:English
Published: MDPI AG 2019-05-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/9/5/300
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spelling doaj-f958aa4ca5f74441b6ac44ccefed409c2020-11-25T00:35:56ZengMDPI AGMinerals2075-163X2019-05-019530010.3390/min9050300min9050300Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product HydrocycloneYuekan Zhang0Peikun Liu1Lanyue Jiang2Xinghua Yang3Junru Yang4College of Mechanical & Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical & Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical & Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical & Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaCollege of Mechanical & Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaA traditional hydrocyclone can only generate two products with different size fractions after one classification, which does not meet the fine classification requirements for narrow size fractions. In order to achieve the fine classification, a multi-product hydrocyclone with double-overflow-pipe structure was designed in this study. In this work, numerical simulation and experimental test methods were used to study the internal flow field characteristics and distribution characteristics of the product size fraction. The simulation results showed that in contrast with the traditional single overflow pipe, there were two turns in the internal axial velocity direction of the hydrocyclone with the double-overflow-pipe structure. Meanwhile, the influence rule of the diameter of the underflow outlet on the flow field characteristics was obtained through numerical simulation. From the test, five products with different size fractions were obtained after one classification and the influence rule of the diameter of the underflow outlet on the size fraction distribution of multi-products was also obtained. This work provides a feasible research idea for obtaining the fine classification of multiple products.https://www.mdpi.com/2075-163X/9/5/300multi-product hydrocycloneflow field characteristicsnumerical simulationexperimental test
collection DOAJ
language English
format Article
sources DOAJ
author Yuekan Zhang
Peikun Liu
Lanyue Jiang
Xinghua Yang
Junru Yang
spellingShingle Yuekan Zhang
Peikun Liu
Lanyue Jiang
Xinghua Yang
Junru Yang
Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone
Minerals
multi-product hydrocyclone
flow field characteristics
numerical simulation
experimental test
author_facet Yuekan Zhang
Peikun Liu
Lanyue Jiang
Xinghua Yang
Junru Yang
author_sort Yuekan Zhang
title Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone
title_short Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone
title_full Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone
title_fullStr Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone
title_full_unstemmed Numerical Simulation of Flow Field Characteristics and Separation Performance Test of Multi-Product Hydrocyclone
title_sort numerical simulation of flow field characteristics and separation performance test of multi-product hydrocyclone
publisher MDPI AG
series Minerals
issn 2075-163X
publishDate 2019-05-01
description A traditional hydrocyclone can only generate two products with different size fractions after one classification, which does not meet the fine classification requirements for narrow size fractions. In order to achieve the fine classification, a multi-product hydrocyclone with double-overflow-pipe structure was designed in this study. In this work, numerical simulation and experimental test methods were used to study the internal flow field characteristics and distribution characteristics of the product size fraction. The simulation results showed that in contrast with the traditional single overflow pipe, there were two turns in the internal axial velocity direction of the hydrocyclone with the double-overflow-pipe structure. Meanwhile, the influence rule of the diameter of the underflow outlet on the flow field characteristics was obtained through numerical simulation. From the test, five products with different size fractions were obtained after one classification and the influence rule of the diameter of the underflow outlet on the size fraction distribution of multi-products was also obtained. This work provides a feasible research idea for obtaining the fine classification of multiple products.
topic multi-product hydrocyclone
flow field characteristics
numerical simulation
experimental test
url https://www.mdpi.com/2075-163X/9/5/300
work_keys_str_mv AT yuekanzhang numericalsimulationofflowfieldcharacteristicsandseparationperformancetestofmultiproducthydrocyclone
AT peikunliu numericalsimulationofflowfieldcharacteristicsandseparationperformancetestofmultiproducthydrocyclone
AT lanyuejiang numericalsimulationofflowfieldcharacteristicsandseparationperformancetestofmultiproducthydrocyclone
AT xinghuayang numericalsimulationofflowfieldcharacteristicsandseparationperformancetestofmultiproducthydrocyclone
AT junruyang numericalsimulationofflowfieldcharacteristicsandseparationperformancetestofmultiproducthydrocyclone
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