Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and Plants

This paper describes a procedure and an IT product that combine numerical models, expert knowledge, and data-based models through artificial intelligence (AI)-based hybrid models to enable the integrated control, optimization, and monitoring of processes and plants. The working principle of the hybr...

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Main Authors: Thomas Freudenmann, Hans-Joachim Gehrmann, Krasimir Aleksandrov, Mohanad El-Haji, Dieter Stapf
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Processes
Subjects:
Online Access:https://www.mdpi.com/2227-9717/9/3/515
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spelling doaj-ed88c9b3f2204ac18954dae1dbabd6532021-03-13T00:02:44ZengMDPI AGProcesses2227-97172021-03-01951551510.3390/pr9030515Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and PlantsThomas Freudenmann0Hans-Joachim Gehrmann1Krasimir Aleksandrov2Mohanad El-Haji3Dieter Stapf4EDI GmbH—Engineering Data Intelligence, Wöschbacher Str. 73, 76327 Pfinztal-Berghausen, GermanyInstitute for Technical Chemistry, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, GermanyInstitute for Technical Chemistry, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, GermanyEDI GmbH—Engineering Data Intelligence, Wöschbacher Str. 73, 76327 Pfinztal-Berghausen, GermanyInstitute for Technical Chemistry, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, GermanyThis paper describes a procedure and an IT product that combine numerical models, expert knowledge, and data-based models through artificial intelligence (AI)-based hybrid models to enable the integrated control, optimization, and monitoring of processes and plants. The working principle of the hybrid model is demonstrated by NO<sub>x</sub> reduction through guided oscillating combustion at the pulverized fuel boiler pilot incineration plant at the Institute for Technical Chemistry, Karlsruhe Institute of Technology. The presented example refers to coal firing, but the approach can be easily applied to any other type of nitrogen-containing solid fuel. The need for a reduction in operation and maintenance costs for biomass-fired plants is huge, especially in the frame of emission reductions and, in the case of Germany, the potential loss of funding as a result of the Renewable Energy Law (Erneuerbare-Energien-Gesetz) for plants older than 20 years. Other social aspects, such as the departure of experienced personnel may be another reason for the increasing demand for data mining and the use of artificial intelligence (AI).https://www.mdpi.com/2227-9717/9/3/515numerical modeloscillating combustionNO<sub>x</sub> reductionartificial intelligence (AI)
collection DOAJ
language English
format Article
sources DOAJ
author Thomas Freudenmann
Hans-Joachim Gehrmann
Krasimir Aleksandrov
Mohanad El-Haji
Dieter Stapf
spellingShingle Thomas Freudenmann
Hans-Joachim Gehrmann
Krasimir Aleksandrov
Mohanad El-Haji
Dieter Stapf
Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and Plants
Processes
numerical model
oscillating combustion
NO<sub>x</sub> reduction
artificial intelligence (AI)
author_facet Thomas Freudenmann
Hans-Joachim Gehrmann
Krasimir Aleksandrov
Mohanad El-Haji
Dieter Stapf
author_sort Thomas Freudenmann
title Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and Plants
title_short Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and Plants
title_full Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and Plants
title_fullStr Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and Plants
title_full_unstemmed Hybrid Models for Efficient Control, Optimization, and Monitoring of Thermo-Chemical Processes and Plants
title_sort hybrid models for efficient control, optimization, and monitoring of thermo-chemical processes and plants
publisher MDPI AG
series Processes
issn 2227-9717
publishDate 2021-03-01
description This paper describes a procedure and an IT product that combine numerical models, expert knowledge, and data-based models through artificial intelligence (AI)-based hybrid models to enable the integrated control, optimization, and monitoring of processes and plants. The working principle of the hybrid model is demonstrated by NO<sub>x</sub> reduction through guided oscillating combustion at the pulverized fuel boiler pilot incineration plant at the Institute for Technical Chemistry, Karlsruhe Institute of Technology. The presented example refers to coal firing, but the approach can be easily applied to any other type of nitrogen-containing solid fuel. The need for a reduction in operation and maintenance costs for biomass-fired plants is huge, especially in the frame of emission reductions and, in the case of Germany, the potential loss of funding as a result of the Renewable Energy Law (Erneuerbare-Energien-Gesetz) for plants older than 20 years. Other social aspects, such as the departure of experienced personnel may be another reason for the increasing demand for data mining and the use of artificial intelligence (AI).
topic numerical model
oscillating combustion
NO<sub>x</sub> reduction
artificial intelligence (AI)
url https://www.mdpi.com/2227-9717/9/3/515
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