| Summary: | The integration of electrical functionality into flexible textile structures requires the development of new concepts for flexible conductive material. Conductive and flexible thin films can be generated on non-conductive textile materials by electroless metal deposition. By electroless copper deposition on lyocell-type cellulose fabrics, thin conductive layers with a thickness of approximately 260 nm were prepared. The total copper content of a textile fabric was analyzed to be 147 mg per g of fabric, so that the textile character of the material remains unchanged, which includes, for example, the flexibility and bendability. The flexible material could be used to manufacture a thermoelectric sensor array and generator. This approach enables the formation of a sensor textile with a large number of individual sensors and, at the same time, a reduction in the number of electrical connections, since the conductive textile serves as a common conductive line for all sensors. In combination with aluminum, thermoelectric coefficients of 3–4 µV/K were obtained, which are comparable with copper/aluminum foil and bulk material. Thermoelectric generators, consisting of six junctions using the same material combinations, led to electric output voltages of 0.4 mV for both setups at a temperature difference of 71 K. The results demonstrate the potential of electroless deposition for the production of thin-film-coated flexible textiles, and represent a key technology to achieve the direct integration of electrical sensors and conductors in non-conductive material.
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