Development of the juice extraction equipment: physico-mathematical model of the processes

Multifruit juicers are designed, constructed and improved to be able to process pineapples, oranges and watermelons efficiently. Little juice manufacturers need both a small and efficient device for juice extraction for being economically concurrent compared to big corporations. The authors of the r...

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Main Authors: Yevgeniy Medvedkov, Aigerim Nazymbekova, Dinara Tlevlessova, Mikhail Shaprov, Ainura Kairbayeva
Format: Article
Language:English
Published: PC Technology Center 2021-02-01
Series:Eastern-European Journal of Enterprise Technologies
Subjects:
Online Access:http://journals.uran.ua/eejet/article/view/224986
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spelling doaj-e4b6b2ae04224a6b916f59b55f382a6f2021-03-11T15:43:43ZengPC Technology CenterEastern-European Journal of Enterprise Technologies1729-37741729-40612021-02-01111 (109)142410.15587/1729-4061.2021.224986262460Development of the juice extraction equipment: physico-mathematical model of the processesYevgeniy Medvedkov0https://orcid.org/0000-0002-7632-2300Aigerim Nazymbekova1https://orcid.org/0000-0003-0550-6708Dinara Tlevlessova2https://orcid.org/0000-0002-5084-6587Mikhail Shaprov3https://orcid.org/0000-0002-9929-5042Ainura Kairbayeva4https://orcid.org/0000-0002-9578-7795Almaty Technological UniversityAlmaty Technological UniversityAlmaty Technological UniversityVolgograd State Agricultural UniversityAlmaty Technological UniversityMultifruit juicers are designed, constructed and improved to be able to process pineapples, oranges and watermelons efficiently. Little juice manufacturers need both a small and efficient device for juice extraction for being economically concurrent compared to big corporations. The authors of the represented paper aim to present the experimental device for juice extraction, its effectiveness, and functional. This device was created using the compressive and compressive shear forces conveyed by an auger conveyor system as a working power. The juicer consists of a hopper, a screw conveyor shaft, a filter screen, a juice outlet, gearbox housing, and a motor. The analysis of the component design enabled the authors to use the data in order to identify the sizes, manufacture and assemble the machine. The authors have made a lot of tests to detect the efficiency and functionality of the presented device. Tests of the device productivity were carried out using watermelons loaded into the device both peeled and unpeeled. Percentage of juice yield, juice extraction efficiency and extraction losses were used as performance indicators. Productivity analysis results revealed that a fruit type and peel condition reliably influenced productivity indicators at the value of 1 %. The percentage of juice yield from peeled and unpeeled watermelons constituted 89.5 % and 89.7 %, respectively. Extraction efficiency constituted 96.6 % for peeled watermelons and 97.1 % for unpeeled ones. Extraction losses amounted to 2.9 % and 2.6 % correspondingly. The proposed device is easy to use and maintain, therefore, it will perfectly suit the needs of small fruit juice manufacturers and can help to get economic efficiency to the small manufacturehttp://journals.uran.ua/eejet/article/view/224986watermelonextractorjuice yieldextraction efficiencyextraction lossesjuice constant
collection DOAJ
language English
format Article
sources DOAJ
author Yevgeniy Medvedkov
Aigerim Nazymbekova
Dinara Tlevlessova
Mikhail Shaprov
Ainura Kairbayeva
spellingShingle Yevgeniy Medvedkov
Aigerim Nazymbekova
Dinara Tlevlessova
Mikhail Shaprov
Ainura Kairbayeva
Development of the juice extraction equipment: physico-mathematical model of the processes
Eastern-European Journal of Enterprise Technologies
watermelon
extractor
juice yield
extraction efficiency
extraction losses
juice constant
author_facet Yevgeniy Medvedkov
Aigerim Nazymbekova
Dinara Tlevlessova
Mikhail Shaprov
Ainura Kairbayeva
author_sort Yevgeniy Medvedkov
title Development of the juice extraction equipment: physico-mathematical model of the processes
title_short Development of the juice extraction equipment: physico-mathematical model of the processes
title_full Development of the juice extraction equipment: physico-mathematical model of the processes
title_fullStr Development of the juice extraction equipment: physico-mathematical model of the processes
title_full_unstemmed Development of the juice extraction equipment: physico-mathematical model of the processes
title_sort development of the juice extraction equipment: physico-mathematical model of the processes
publisher PC Technology Center
series Eastern-European Journal of Enterprise Technologies
issn 1729-3774
1729-4061
publishDate 2021-02-01
description Multifruit juicers are designed, constructed and improved to be able to process pineapples, oranges and watermelons efficiently. Little juice manufacturers need both a small and efficient device for juice extraction for being economically concurrent compared to big corporations. The authors of the represented paper aim to present the experimental device for juice extraction, its effectiveness, and functional. This device was created using the compressive and compressive shear forces conveyed by an auger conveyor system as a working power. The juicer consists of a hopper, a screw conveyor shaft, a filter screen, a juice outlet, gearbox housing, and a motor. The analysis of the component design enabled the authors to use the data in order to identify the sizes, manufacture and assemble the machine. The authors have made a lot of tests to detect the efficiency and functionality of the presented device. Tests of the device productivity were carried out using watermelons loaded into the device both peeled and unpeeled. Percentage of juice yield, juice extraction efficiency and extraction losses were used as performance indicators. Productivity analysis results revealed that a fruit type and peel condition reliably influenced productivity indicators at the value of 1 %. The percentage of juice yield from peeled and unpeeled watermelons constituted 89.5 % and 89.7 %, respectively. Extraction efficiency constituted 96.6 % for peeled watermelons and 97.1 % for unpeeled ones. Extraction losses amounted to 2.9 % and 2.6 % correspondingly. The proposed device is easy to use and maintain, therefore, it will perfectly suit the needs of small fruit juice manufacturers and can help to get economic efficiency to the small manufacture
topic watermelon
extractor
juice yield
extraction efficiency
extraction losses
juice constant
url http://journals.uran.ua/eejet/article/view/224986
work_keys_str_mv AT yevgeniymedvedkov developmentofthejuiceextractionequipmentphysicomathematicalmodeloftheprocesses
AT aigerimnazymbekova developmentofthejuiceextractionequipmentphysicomathematicalmodeloftheprocesses
AT dinaratlevlessova developmentofthejuiceextractionequipmentphysicomathematicalmodeloftheprocesses
AT mikhailshaprov developmentofthejuiceextractionequipmentphysicomathematicalmodeloftheprocesses
AT ainurakairbayeva developmentofthejuiceextractionequipmentphysicomathematicalmodeloftheprocesses
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