| Summary: | The Merox process was widely applied in the fine chemical industry to convert mercaptans into disulfides by oxidation with oxygen, including dimethyl disulfide (DMDS). In this paper, a new activated carbon (AC)-supported sulfonated cobalt phthalocyanine (AC-CoPcS) catalyst was prepared through the chemical linkage of ethylenediamine between them. UV−VIS, FT-IR, BET, and XPS were used to characterize the structure of the new catalyst. Then AC-CoPcS was applied to catalyze sodium methylmercaptide (SMM) oxidation for the preparation of DMDS. The effect of process parameters, such as reaction time, catalyst dosage, reaction temperature, and oxygen pressure on SMM conversion per pass (CPPSMM), yield (YieldDMDS), and purity of the DMDS (PurityDMDS) product were investigated to evaluate the catalytic performance of AC-CoPcS. The new supported catalyst exhibits better catalytic performance than the commercial one and can be properly reused four times to obtain CPPSMM and YieldDMDS higher than 90% and 70%. Under the optimum experimental conditions, the CPPSMM and YieldDMDS could reach as high as 98.7% and 86.8%, respectively, and the purity of the DMDS product is as high as 99.8%. This new supported catalyst exhibits good industrial application prospects.
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