Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass

A pilot-scale continuous flow reactor (CFR) was modified for hydrothermal liquefaction (HTL) of algae slurry under subcritical conditions to investigate the feasibility of scaling up from batch to continuous processing. Modifications included a novel dual filter system that can remove solids at syst...

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Main Authors: Feng Cheng, Travis Le Doux, Brian Treftz, Scott Woolf, Jiuling Yu, Juanita Miller, Umakanta Jena, Catherine E. Brewer
Format: Article
Language:English
Published: Elsevier 2019-01-01
Series:MethodsX
Online Access:http://www.sciencedirect.com/science/article/pii/S221501611930322X
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spelling doaj-d21d0e5580fb44be819eebec7f0b9c652020-11-24T23:51:17ZengElsevierMethodsX2215-01612019-01-01627932806Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomassFeng Cheng0Travis Le Doux1Brian Treftz2Scott Woolf3Jiuling Yu4Juanita Miller5Umakanta Jena6Catherine E. Brewer7Department of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USADepartment of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USADepartment of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USADepartment of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USADepartment of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USADepartment of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USADepartment of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USACorresponding author.; Department of Chemical and Materials Engineering, New Mexico State University, P.O. Box 30001 MSC 3805, Las Cruces, NM 88003, USAA pilot-scale continuous flow reactor (CFR) was modified for hydrothermal liquefaction (HTL) of algae slurry under subcritical conditions to investigate the feasibility of scaling up from batch to continuous processing. Modifications included a novel dual filter system that can remove solids at system pressure and temperature, and undergo in-situ cleaning. Commissioning was carried out to address potential particle settling and clogging problems, and to estimate reactor transport characteristics. CFR performance was evaluated by running 31.4 L algae slurry with solids loadings of 3−5 wt.% under 325−350 °C and 18 MPa for 7 h. C and N elemental yields in HTL aqueous phase reached 39.0 wt.% and 61.8 wt.%, respectively. Future improvements to the CFR system will focus on higher solids loading and addition of in-line HTL liquid upgrading capabilities following the filtration system. • A high-temperature, high-pressure filtration system was designed to remove solids from HTL liquid/gaseous products at near reaction conditions to keep heavy oils in the liquid phase. • Uninterrupted reactor operation was achieved by cycling between the dual filter systems and performing in-situ filter cleaning. • Measured reactor residence time distributions were narrow and close to the calculated theoretical mean time. Method name: Pilot-Scale Continuous Flow Hydrothermal Liquefaction of Biomass, Keywords: Hydrothermal liquefaction, Continuous flow reactor, High-pressure filtration, Microalgaehttp://www.sciencedirect.com/science/article/pii/S221501611930322X
collection DOAJ
language English
format Article
sources DOAJ
author Feng Cheng
Travis Le Doux
Brian Treftz
Scott Woolf
Jiuling Yu
Juanita Miller
Umakanta Jena
Catherine E. Brewer
spellingShingle Feng Cheng
Travis Le Doux
Brian Treftz
Scott Woolf
Jiuling Yu
Juanita Miller
Umakanta Jena
Catherine E. Brewer
Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass
MethodsX
author_facet Feng Cheng
Travis Le Doux
Brian Treftz
Scott Woolf
Jiuling Yu
Juanita Miller
Umakanta Jena
Catherine E. Brewer
author_sort Feng Cheng
title Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass
title_short Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass
title_full Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass
title_fullStr Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass
title_full_unstemmed Modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass
title_sort modification of a pilot-scale continuous flow reactor for hydrothermal liquefaction of wet biomass
publisher Elsevier
series MethodsX
issn 2215-0161
publishDate 2019-01-01
description A pilot-scale continuous flow reactor (CFR) was modified for hydrothermal liquefaction (HTL) of algae slurry under subcritical conditions to investigate the feasibility of scaling up from batch to continuous processing. Modifications included a novel dual filter system that can remove solids at system pressure and temperature, and undergo in-situ cleaning. Commissioning was carried out to address potential particle settling and clogging problems, and to estimate reactor transport characteristics. CFR performance was evaluated by running 31.4 L algae slurry with solids loadings of 3−5 wt.% under 325−350 °C and 18 MPa for 7 h. C and N elemental yields in HTL aqueous phase reached 39.0 wt.% and 61.8 wt.%, respectively. Future improvements to the CFR system will focus on higher solids loading and addition of in-line HTL liquid upgrading capabilities following the filtration system. • A high-temperature, high-pressure filtration system was designed to remove solids from HTL liquid/gaseous products at near reaction conditions to keep heavy oils in the liquid phase. • Uninterrupted reactor operation was achieved by cycling between the dual filter systems and performing in-situ filter cleaning. • Measured reactor residence time distributions were narrow and close to the calculated theoretical mean time. Method name: Pilot-Scale Continuous Flow Hydrothermal Liquefaction of Biomass, Keywords: Hydrothermal liquefaction, Continuous flow reactor, High-pressure filtration, Microalgae
url http://www.sciencedirect.com/science/article/pii/S221501611930322X
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