Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process Industry

Centrifugal pumps are being widely used in various industries for moving fluids that carry solids through pipelines where the need of head and flow rate is not high. Slurry erosion and cavitation are an extremely complex and not yet fully understood phenomenon that occur in centrifugal pumps; howeve...

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Main Authors: Adnan Aslam Noon, Absaar Ul Jabbar, Hasan Koten, Man-Hoe Kim, Hafiz Waqar Ahmed, Umair Mueed, Ahmad Adnan Shoukat, Bilal Anwar
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Materials
Subjects:
CFD
Online Access:https://www.mdpi.com/1996-1944/14/3/521
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spelling doaj-cb3deefaac034b0fb7e58d6473fb562b2021-01-22T00:06:57ZengMDPI AGMaterials1996-19442021-01-011452152110.3390/ma14030521Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process IndustryAdnan Aslam Noon0Absaar Ul Jabbar1Hasan Koten2Man-Hoe Kim3Hafiz Waqar Ahmed4Umair Mueed5Ahmad Adnan Shoukat6Bilal Anwar7Department of Mechanical Engineering, FET. International Islamic University, Islamabad 44000, PakistanResearch Centre for Modelling and Simulation, National University of Sciences and Technology (NUST), Islamabad 44000, PakistanDepartment of Mechanical Engineering, Istanbul Medeniyet University, İstanbul 34700, TurkeySchool of Mechanical Engineering & IEDT, Kyungpook National University, Daegu 41566, KoreaDepartment of Mechanical Engineering, Sungkyunkwan University, Natural Sciences Campus: (16419), Seobu-ro, Jangan-gu, Suwon-si, Gyeonggi-do 2066, KoreaDepartment of Mechanical Engineering, University of Engineering and Technology, Taxila 47050, PakistanDepartment of Mechanical Engineering, Institute of Space Technology, Islamabad 44000, PakistanDepartment of Mechanical Engineering, FET. International Islamic University, Islamabad 44000, PakistanCentrifugal pumps are being widely used in various industries for moving fluids that carry solids through pipelines where the need of head and flow rate is not high. Slurry erosion and cavitation are an extremely complex and not yet fully understood phenomenon that occur in centrifugal pumps; however, these undesirable phenomena can be reduced to a certain extent. Appropriate design and development of experiments is required to reasonably predict slurry erosion and cavitation. However, CFD methodology complements analytical solutions and experiments whenever testing of equipment has limitations. The current paper highlights the various slurry erosion and cavitation reduction techniques utilized by different researchers. Economic analysis conducted for a case study relevant to centrifugal pump (CP) usage in Pakistan shows that an 8% enhancement in pump efficiency can reduce the life cycle cost to about 17.6%, which could save up to USD 4281 for a single pump annually in Pakistan.https://www.mdpi.com/1996-1944/14/3/521centrifugal pumperosioncavitationCFDprocess industry
collection DOAJ
language English
format Article
sources DOAJ
author Adnan Aslam Noon
Absaar Ul Jabbar
Hasan Koten
Man-Hoe Kim
Hafiz Waqar Ahmed
Umair Mueed
Ahmad Adnan Shoukat
Bilal Anwar
spellingShingle Adnan Aslam Noon
Absaar Ul Jabbar
Hasan Koten
Man-Hoe Kim
Hafiz Waqar Ahmed
Umair Mueed
Ahmad Adnan Shoukat
Bilal Anwar
Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process Industry
Materials
centrifugal pump
erosion
cavitation
CFD
process industry
author_facet Adnan Aslam Noon
Absaar Ul Jabbar
Hasan Koten
Man-Hoe Kim
Hafiz Waqar Ahmed
Umair Mueed
Ahmad Adnan Shoukat
Bilal Anwar
author_sort Adnan Aslam Noon
title Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process Industry
title_short Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process Industry
title_full Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process Industry
title_fullStr Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process Industry
title_full_unstemmed Strive to Reduce Slurry Erosion and Cavitation in Pumps Through Flow Modifications, Design Optimization and Some Other Techniques: Long Term Impact on Process Industry
title_sort strive to reduce slurry erosion and cavitation in pumps through flow modifications, design optimization and some other techniques: long term impact on process industry
publisher MDPI AG
series Materials
issn 1996-1944
publishDate 2021-01-01
description Centrifugal pumps are being widely used in various industries for moving fluids that carry solids through pipelines where the need of head and flow rate is not high. Slurry erosion and cavitation are an extremely complex and not yet fully understood phenomenon that occur in centrifugal pumps; however, these undesirable phenomena can be reduced to a certain extent. Appropriate design and development of experiments is required to reasonably predict slurry erosion and cavitation. However, CFD methodology complements analytical solutions and experiments whenever testing of equipment has limitations. The current paper highlights the various slurry erosion and cavitation reduction techniques utilized by different researchers. Economic analysis conducted for a case study relevant to centrifugal pump (CP) usage in Pakistan shows that an 8% enhancement in pump efficiency can reduce the life cycle cost to about 17.6%, which could save up to USD 4281 for a single pump annually in Pakistan.
topic centrifugal pump
erosion
cavitation
CFD
process industry
url https://www.mdpi.com/1996-1944/14/3/521
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