Failure Analysis and Optimization of the Rotor System in a Diesel Turbocharger for Rotor Speed-Up Test

During turbocharger rotor speed-up tests, the sensor installed in the compressor greatly affects the rotor dynamics. The effect of the floating bearing stiffness coefficient on the critical rotational speeds and the shaft dynamic response due to the unbalanced mass were both analyzed using rotor dyn...

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Bibliographic Details
Main Authors: Liming Zhai, Yongyao Luo, Zhengwei Wang, Xin Liu
Format: Article
Language:English
Published: SAGE Publishing 2014-07-01
Series:Advances in Mechanical Engineering
Online Access:https://doi.org/10.1155/2014/476023
Description
Summary:During turbocharger rotor speed-up tests, the sensor installed in the compressor greatly affects the rotor dynamics. The effect of the floating bearing stiffness coefficient on the critical rotational speeds and the shaft dynamic response due to the unbalanced mass were both analyzed using rotor dynamics theory and a finite element analysis. The results illustrate that the initial sensor design reduced the 3rd order critical speed to lower than the maximum normal operating speed which leads to the rubbing and failure of the rotor during the speed-up test. The sensor structure was then optimized to reduce the negative influence of the sensor on the rotor dynamic characteristics to ensure stability during rotor speed-up tests.
ISSN:1687-8132