Mechanical characteristics of drum shearer with large mining height under oblique cutting

In order to study the dynamic characteristics of the shearer with large mining height of 8.8 m under Oblique cutting, the spatial mechanical model of the Shearer under oblique cutting was established, the angle between the drum and the working face, the load of the drum and the dynamic characteristi...

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Main Authors: Ying Tian, Runxin Zhang, Qiang Zhang
Format: Article
Language:English
Published: EDP Sciences 2021-01-01
Series:E3S Web of Conferences
Online Access:https://www.e3s-conferences.org/articles/e3sconf/pdf/2021/79/e3sconf_coal2021_01024.pdf
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spelling doaj-bc036cc37635484f8070ae39aa135fd12021-09-21T15:16:48ZengEDP SciencesE3S Web of Conferences2267-12422021-01-013030102410.1051/e3sconf/202130301024e3sconf_coal2021_01024Mechanical characteristics of drum shearer with large mining height under oblique cuttingYing Tian0Runxin Zhang1Qiang Zhang2Shandong University of Science and TechnologyLiaoning Technical UniversityShandong University of Science and TechnologyIn order to study the dynamic characteristics of the shearer with large mining height of 8.8 m under Oblique cutting, the spatial mechanical model of the Shearer under oblique cutting was established, the angle between the drum and the working face, the load of the drum and the dynamic characteristics of the fuselage are analyzed by discrete element method and dynamics. The results show that the maximum feed rate of the front drum is 1940mm, the maximum feed rate of the back drum is 1570mm, and the angle between the front drum and the coal wall reaches a maximum of 8° at 64s, and the cutting resistance of the front drum reaches a maximum at 80s, and finally fluctuates up and down at 3.5×105N, the cutting resistance of the back drum increases with the cutting depth, and finally fluctuates up and down at 3.0×105N. The load of the front drum is 1.2 times of that of the back drum. In the process of Oblique cutting, the support force on the lower surface of the front sliding shoe increases by 3.5×105N, the support force on the lower surface of the rear sliding shoe decreases by 2.5×105N, the support force on the upper surface of the front guiding sliding shoe increases by 1.1×105N, and the support force on the upper surface of the rear guiding sliding shoe decreases by 2.3×105N, the whole machine has the tendency of forward turning and side turning to the coal wall. The average radial force between the front rocker arm and the fuselage pin is about 1.8×106N, the average radial force between the front cylinder and the fuselage pin is about 2.2×106N, and the average radial force between the rear rocker arm and the fuselage pin is about 8.0×105N, the average radial force between the rear cylinder and the PIN shaft is about 1.3×106N, which shows that the radial force at the front of the fuselage, the rocker arm and the height of the pin shaft is obviously larger than that at the rear of the fuselage. The research results are important for the design and development of large mining height shearer.https://www.e3s-conferences.org/articles/e3sconf/pdf/2021/79/e3sconf_coal2021_01024.pdf
collection DOAJ
language English
format Article
sources DOAJ
author Ying Tian
Runxin Zhang
Qiang Zhang
spellingShingle Ying Tian
Runxin Zhang
Qiang Zhang
Mechanical characteristics of drum shearer with large mining height under oblique cutting
E3S Web of Conferences
author_facet Ying Tian
Runxin Zhang
Qiang Zhang
author_sort Ying Tian
title Mechanical characteristics of drum shearer with large mining height under oblique cutting
title_short Mechanical characteristics of drum shearer with large mining height under oblique cutting
title_full Mechanical characteristics of drum shearer with large mining height under oblique cutting
title_fullStr Mechanical characteristics of drum shearer with large mining height under oblique cutting
title_full_unstemmed Mechanical characteristics of drum shearer with large mining height under oblique cutting
title_sort mechanical characteristics of drum shearer with large mining height under oblique cutting
publisher EDP Sciences
series E3S Web of Conferences
issn 2267-1242
publishDate 2021-01-01
description In order to study the dynamic characteristics of the shearer with large mining height of 8.8 m under Oblique cutting, the spatial mechanical model of the Shearer under oblique cutting was established, the angle between the drum and the working face, the load of the drum and the dynamic characteristics of the fuselage are analyzed by discrete element method and dynamics. The results show that the maximum feed rate of the front drum is 1940mm, the maximum feed rate of the back drum is 1570mm, and the angle between the front drum and the coal wall reaches a maximum of 8° at 64s, and the cutting resistance of the front drum reaches a maximum at 80s, and finally fluctuates up and down at 3.5×105N, the cutting resistance of the back drum increases with the cutting depth, and finally fluctuates up and down at 3.0×105N. The load of the front drum is 1.2 times of that of the back drum. In the process of Oblique cutting, the support force on the lower surface of the front sliding shoe increases by 3.5×105N, the support force on the lower surface of the rear sliding shoe decreases by 2.5×105N, the support force on the upper surface of the front guiding sliding shoe increases by 1.1×105N, and the support force on the upper surface of the rear guiding sliding shoe decreases by 2.3×105N, the whole machine has the tendency of forward turning and side turning to the coal wall. The average radial force between the front rocker arm and the fuselage pin is about 1.8×106N, the average radial force between the front cylinder and the fuselage pin is about 2.2×106N, and the average radial force between the rear rocker arm and the fuselage pin is about 8.0×105N, the average radial force between the rear cylinder and the PIN shaft is about 1.3×106N, which shows that the radial force at the front of the fuselage, the rocker arm and the height of the pin shaft is obviously larger than that at the rear of the fuselage. The research results are important for the design and development of large mining height shearer.
url https://www.e3s-conferences.org/articles/e3sconf/pdf/2021/79/e3sconf_coal2021_01024.pdf
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