Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of Pipes
In this study all-position automatic tungsten inert gas (TIG) welding was exploited to enhance quality and efficiency in the welding of copper-nickel alloy pipes. The mathematical models of all-position automatic TIG weld bead shapes were conducted by the response surface method (RSM) on the foundat...
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doaj-b52a02f3f1dd4852963c9b65138ce2652020-11-24T21:46:26ZengMDPI AGMetals2075-47012018-09-0181075610.3390/met8100756met8100756Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of PipesBaoyi Liao0Yonghua Shi1Yanxin Cui2Shuwan Cui3Zexin Jiang4Yaoyong Yi5School of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, ChinaSchool of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, ChinaSchool of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, ChinaSchool of Mechanical and Automotive Engineering, South China University of Technology, Guangzhou 510640, ChinaGuangzhou Shipyard International Company Limited, Guangzhou 511462, ChinaGuangdong Welding Institute (China-Ukraine E. O. Paton Institute of Welding), Guangzhou 510650, ChinaIn this study all-position automatic tungsten inert gas (TIG) welding was exploited to enhance quality and efficiency in the welding of copper-nickel alloy pipes. The mathematical models of all-position automatic TIG weld bead shapes were conducted by the response surface method (RSM) on the foundation of central composition design (CCD). The statistical models were verified for their significance and adequacy by analysis of variance (ANOVA). In addition, the influences of welding peak current, welding velocity, welding duty ratio, and welding position on weld bead geometry were investigated. Finally, optimal welding parameters at the welding positions of 0° to 180° were determined by using RSM.http://www.mdpi.com/2075-4701/8/10/756all-position automatic tungsten inert gas (TIG) weldingoptimal welding parametersresponse surface method (RSM)lap jointweld bead geometry |
collection |
DOAJ |
language |
English |
format |
Article |
sources |
DOAJ |
author |
Baoyi Liao Yonghua Shi Yanxin Cui Shuwan Cui Zexin Jiang Yaoyong Yi |
spellingShingle |
Baoyi Liao Yonghua Shi Yanxin Cui Shuwan Cui Zexin Jiang Yaoyong Yi Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of Pipes Metals all-position automatic tungsten inert gas (TIG) welding optimal welding parameters response surface method (RSM) lap joint weld bead geometry |
author_facet |
Baoyi Liao Yonghua Shi Yanxin Cui Shuwan Cui Zexin Jiang Yaoyong Yi |
author_sort |
Baoyi Liao |
title |
Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of Pipes |
title_short |
Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of Pipes |
title_full |
Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of Pipes |
title_fullStr |
Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of Pipes |
title_full_unstemmed |
Mathematical Model for Prediction and Optimization of Weld Bead Geometry in All-Position Automatic Welding of Pipes |
title_sort |
mathematical model for prediction and optimization of weld bead geometry in all-position automatic welding of pipes |
publisher |
MDPI AG |
series |
Metals |
issn |
2075-4701 |
publishDate |
2018-09-01 |
description |
In this study all-position automatic tungsten inert gas (TIG) welding was exploited to enhance quality and efficiency in the welding of copper-nickel alloy pipes. The mathematical models of all-position automatic TIG weld bead shapes were conducted by the response surface method (RSM) on the foundation of central composition design (CCD). The statistical models were verified for their significance and adequacy by analysis of variance (ANOVA). In addition, the influences of welding peak current, welding velocity, welding duty ratio, and welding position on weld bead geometry were investigated. Finally, optimal welding parameters at the welding positions of 0° to 180° were determined by using RSM. |
topic |
all-position automatic tungsten inert gas (TIG) welding optimal welding parameters response surface method (RSM) lap joint weld bead geometry |
url |
http://www.mdpi.com/2075-4701/8/10/756 |
work_keys_str_mv |
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