Spring Failure Analysis of Mining Vibrating Screens: Numerical and Experimental Studies

• Main Authors: Yue Liu, Guoying Meng, Shuangfu Suo, Dong Li, Aiming Wang, Xiaohan Cheng, Jie Yang
• Format: Article
• Language: English
• Published: MDPI AG 2019-08-01
• Series: Applied Sciences
• Subjects: mining vibrating screen; finite element model; spring stiffness decrease; failure diagnosis; amplitude variation coefficient
• Online Access: https://www.mdpi.com/2076-3417/9/16/3224

Spring failure is one of the critical causes of the structural damage and low screening efficiency of mining vibrating screens. Therefore, spring failure diagnosis is necessary to prompt maintenance for the safety and reliability of mining vibrating screens. In this paper, a spring failure diagnosis approach is developed. A finite element model of mining vibrating screens is established. Simulations are carried out and the spring failure influence rules of spring failure on the dynamic characteristics of mining vibrating screens are obtained. These influence rules indicate that the amplitude variation coefficients (AVCs) of the four spring seats in the <i>x</i>, <i>y</i>, and <i>z</i> directions can reveal two kinds of single spring failure and four kinds of double spring failure, which are useful for diagnosing spring failure. Furthermore, experiments are conducted. Comparison analyses of the experimental results and simulation results indicate that the proposed approach is capable of revealing various kinds of spring failure. Therefore, this approach provides useful information for diagnosing spring failure and guiding technical staff to routinely maintain mining vibrating screens.