Summary: | A Rh<sub>x</sub>S<sub>y</sub>/C catalyst with high mass-specific electrochemical surface area (ECSA/mass), high hydrogen oxidation reaction (HOR)/hydrogen evolution reaction (HER) activity, and high Nafion<sup>®</sup> ionomer-affinity was synthesized and evaluated. A new sulfur source, Na<sub>2</sub>S instead of (NH<sub>4</sub>)<sub>2</sub>S<sub>2</sub>O<sub>3</sub>, was applied to prepare the rhodium sulfide precursor Rh<sub>2</sub>S<sub>3</sub> that resulted in a Rh<sub>x</sub>S<sub>y</sub> catalyst with higher HOR/HER catalytic activity after thermal treatment. The higher activity was attributed to the higher quantity formation of the more active phase Rh<sub>3</sub>S<sub>4,</sub> in addition to the other active Rh<sub>17</sub>S<sub>15</sub> phase, in the Rh<sub>x</sub>S<sub>y</sub> catalyst. Using this new sulfur source, carbon substrate functionalization, and the mass-transfer-controlled nanoparticle growth process, the average particle size of this catalyst was reduced from 13.5 nm to 3.2 nm, and its ECSA/mass was increased from 9.3 m<sup>2</sup>/g-Rh to 43.0 m<sup>2</sup>/g-Rh. Finally, by applying the Baeyer–Villiger and ester hydrolysis process to convert the Nafion<sup>®</sup> ionomer-unfriendly ketone group on the carbon support surface to the Nafion ionomer-friendly carboxylic group, which increases the Nafion<sup>®</sup> affinity of this catalyst, its use in the hydrogen electrode of an H<sub>2</sub>-Br<sub>2</sub> fuel cell resulted in a performance that is 2.5× higher than that of the fuel cell with a commercial Rh<sub>x</sub>S<sub>y</sub> catalyst.
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