A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron Parts

Highly performance methods for cold pressing (cold die forging) of preforms from iron powder with subsequent heat treatment and producing ready parts made of powder are described in the paper. These methods allow fabricating parts with smooth surfaces and improved mechanical characteristics&#821...

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Main Authors: Sergey N. Grigoriev, Alexandr M. Dmitriev, Natalya V. Korobova, Sergey V. Fedorov
Format: Article
Language:English
Published: MDPI AG 2019-09-01
Series:Technologies
Subjects:
Online Access:https://www.mdpi.com/2227-7080/7/4/70
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spelling doaj-ae8df1d29cf044f6bf2040d13fb74a1a2020-11-25T02:15:01ZengMDPI AGTechnologies2227-70802019-09-01747010.3390/technologies7040070technologies7040070A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron PartsSergey N. Grigoriev0Alexandr M. Dmitriev1Natalya V. Korobova2Sergey V. Fedorov3Department of High-efficiency Machining Technologies, Moscow State University of Technology STANKIN, Vadkovskiy per. 3A, 127055 Moscow, RussiaDepartment of Plastic Deformation System, Moscow State University of Technology STANKIN, Vadkovskiy per. 3A, 127055 Moscow, RussiaDepartment of Plastic Deformation System, Moscow State University of Technology STANKIN, Vadkovskiy per. 3A, 127055 Moscow, RussiaDepartment of High-efficiency Machining Technologies, Moscow State University of Technology STANKIN, Vadkovskiy per. 3A, 127055 Moscow, RussiaHighly performance methods for cold pressing (cold die forging) of preforms from iron powder with subsequent heat treatment and producing ready parts made of powder are described in the paper. These methods allow fabricating parts with smooth surfaces and improved mechanical characteristics—porosity, tensile strength. Application of the traditional design set-up with a single-axial loading is restricted to high stresses in the dies to deform the preforms that lead to cracks formation. New powder compaction schemes by applying active friction forces (shear-enhanced compaction) make it possible to unload dies and produce high-quality parts by cold pressing. The scheme allows moving the die in the direction of the material flow with a velocity that exceeds the material flow velocity.https://www.mdpi.com/2227-7080/7/4/70powder metallurgyiron powdercold pressingcold forgingcold extrusiongraphite coatingactive friction forcessintered preforms
collection DOAJ
language English
format Article
sources DOAJ
author Sergey N. Grigoriev
Alexandr M. Dmitriev
Natalya V. Korobova
Sergey V. Fedorov
spellingShingle Sergey N. Grigoriev
Alexandr M. Dmitriev
Natalya V. Korobova
Sergey V. Fedorov
A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron Parts
Technologies
powder metallurgy
iron powder
cold pressing
cold forging
cold extrusion
graphite coating
active friction forces
sintered preforms
author_facet Sergey N. Grigoriev
Alexandr M. Dmitriev
Natalya V. Korobova
Sergey V. Fedorov
author_sort Sergey N. Grigoriev
title A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron Parts
title_short A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron Parts
title_full A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron Parts
title_fullStr A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron Parts
title_full_unstemmed A Cold-Pressing Method Combining Axial and Shear Flow of Powder Compaction to Produce High-Density Iron Parts
title_sort cold-pressing method combining axial and shear flow of powder compaction to produce high-density iron parts
publisher MDPI AG
series Technologies
issn 2227-7080
publishDate 2019-09-01
description Highly performance methods for cold pressing (cold die forging) of preforms from iron powder with subsequent heat treatment and producing ready parts made of powder are described in the paper. These methods allow fabricating parts with smooth surfaces and improved mechanical characteristics—porosity, tensile strength. Application of the traditional design set-up with a single-axial loading is restricted to high stresses in the dies to deform the preforms that lead to cracks formation. New powder compaction schemes by applying active friction forces (shear-enhanced compaction) make it possible to unload dies and produce high-quality parts by cold pressing. The scheme allows moving the die in the direction of the material flow with a velocity that exceeds the material flow velocity.
topic powder metallurgy
iron powder
cold pressing
cold forging
cold extrusion
graphite coating
active friction forces
sintered preforms
url https://www.mdpi.com/2227-7080/7/4/70
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AT natalyavkorobova acoldpressingmethodcombiningaxialandshearflowofpowdercompactiontoproducehighdensityironparts
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