Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic Components

Additive manufacturing is becoming a technique with great prospects for the production of components with new designs or shapes that are difficult to obtain by conventional manufacturing methods. One of the most promising techniques for printing metallic components is binder jetting, due to its time...

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Main Authors: Isidoro Iván Cuesta, Emilio Martínez-Pañeda, Andrés Díaz, Jesús Manuel Alegre
Format: Article
Language:English
Published: MDPI AG 2019-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/12/15/2495
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spelling doaj-a9dd58b5934041b0b21fde83116b4b7c2020-11-24T21:24:08ZengMDPI AGMaterials1996-19442019-08-011215249510.3390/ma12152495ma12152495Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic ComponentsIsidoro Iván Cuesta0Emilio Martínez-Pañeda1Andrés Díaz2Jesús Manuel Alegre3Structural Integrity Group, Universidad de Burgos, Avenida Cantabria s/n, 09006 Burgos, SpainDepartment of Engineering, University of Cambridge, Trumpington Street, Cambridge CB2 1PZ, UKStructural Integrity Group, Universidad de Burgos, Avenida Cantabria s/n, 09006 Burgos, SpainStructural Integrity Group, Universidad de Burgos, Avenida Cantabria s/n, 09006 Burgos, SpainAdditive manufacturing is becoming a technique with great prospects for the production of components with new designs or shapes that are difficult to obtain by conventional manufacturing methods. One of the most promising techniques for printing metallic components is binder jetting, due to its time efficiency and its ability to generate complex parts. In this process, a liquid binding agent is selectively deposited to adhere the powder particles of the printing material. Once the metallic piece is generated, it undergoes a subsequent process of curing and sintering to increase its density (hot isostatic pressing). In this work, we propose subjecting the manufactured component to an additional post-processing treatment involving the application of a high hydrostatic pressure (5000 bar) at room temperature. This post-processing technique, so-called cold isostatic pressing (CIP), is shown to increase the yield load and the maximum carrying capacity of an additively manufactured AISI 316L stainless steel. The mechanical properties, with and without CIP processing, are estimated by means of the small punch test, a suitable experimental technique to assess the mechanical response of small samples. In addition, we investigate the porosity and microstructure of the material according to the orientations of layer deposition during the manufacturing process. Our observations reveal a homogeneous distribution independent of these orientations, evidencing thus an isotropic behaviour of the material.https://www.mdpi.com/1996-1944/12/15/2495cold isostatic pressuremetal 3D printingsmall punch testbinder jetting
collection DOAJ
language English
format Article
sources DOAJ
author Isidoro Iván Cuesta
Emilio Martínez-Pañeda
Andrés Díaz
Jesús Manuel Alegre
spellingShingle Isidoro Iván Cuesta
Emilio Martínez-Pañeda
Andrés Díaz
Jesús Manuel Alegre
Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic Components
Materials
cold isostatic pressure
metal 3D printing
small punch test
binder jetting
author_facet Isidoro Iván Cuesta
Emilio Martínez-Pañeda
Andrés Díaz
Jesús Manuel Alegre
author_sort Isidoro Iván Cuesta
title Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic Components
title_short Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic Components
title_full Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic Components
title_fullStr Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic Components
title_full_unstemmed Cold Isostatic Pressing to Improve the Mechanical Performance of Additively Manufactured Metallic Components
title_sort cold isostatic pressing to improve the mechanical performance of additively manufactured metallic components
publisher MDPI AG
series Materials
issn 1996-1944
publishDate 2019-08-01
description Additive manufacturing is becoming a technique with great prospects for the production of components with new designs or shapes that are difficult to obtain by conventional manufacturing methods. One of the most promising techniques for printing metallic components is binder jetting, due to its time efficiency and its ability to generate complex parts. In this process, a liquid binding agent is selectively deposited to adhere the powder particles of the printing material. Once the metallic piece is generated, it undergoes a subsequent process of curing and sintering to increase its density (hot isostatic pressing). In this work, we propose subjecting the manufactured component to an additional post-processing treatment involving the application of a high hydrostatic pressure (5000 bar) at room temperature. This post-processing technique, so-called cold isostatic pressing (CIP), is shown to increase the yield load and the maximum carrying capacity of an additively manufactured AISI 316L stainless steel. The mechanical properties, with and without CIP processing, are estimated by means of the small punch test, a suitable experimental technique to assess the mechanical response of small samples. In addition, we investigate the porosity and microstructure of the material according to the orientations of layer deposition during the manufacturing process. Our observations reveal a homogeneous distribution independent of these orientations, evidencing thus an isotropic behaviour of the material.
topic cold isostatic pressure
metal 3D printing
small punch test
binder jetting
url https://www.mdpi.com/1996-1944/12/15/2495
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