Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel

In this study, the deposition of martensitic stainless-steel (Metco 42C) powder on 42CrMo4 structural steel by direct laser deposition (DLD) was investigated. Clads were produced by varying the laser power, scanning speed, feed rate, and preheating. The effect of these processing variables on the mi...

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Main Authors: André A. Ferreira, Roya Darabi, João P. Sousa, João M. Cruz, Ana R. Reis, Manuel F. Vieira
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/4/672
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spelling doaj-99a79d6ecc794c709c66c4eb1397687b2021-04-20T23:05:15ZengMDPI AGMetals2075-47012021-04-011167267210.3390/met11040672Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 SteelAndré A. Ferreira0Roya Darabi1João P. Sousa2João M. Cruz3Ana R. Reis4Manuel F. Vieira5Faculty of Engineering of the University of Porto, 4200-465 Porto, PortugalFaculty of Engineering of the University of Porto, 4200-465 Porto, PortugalLAETA/INEGI—Institute of Science and Innovation in Mechanical and Industrial Engineering 4200-465 Porto, PortugalSERMEC-Group, 4425-348 Folgosa-Maia, PortugalFaculty of Engineering of the University of Porto, 4200-465 Porto, PortugalFaculty of Engineering of the University of Porto, 4200-465 Porto, PortugalIn this study, the deposition of martensitic stainless-steel (Metco 42C) powder on 42CrMo4 structural steel by direct laser deposition (DLD) was investigated. Clads were produced by varying the laser power, scanning speed, feed rate, and preheating. The effect of these processing variables on the microstructure and microhardness of the clads was analyzed, as well as their soundness, yield (measured by dilution), and geometric characteristics (height, width, and depth). The complex interaction of the evaluated processing variables forced the application of complex parameters to systematize their effect on the clads. A genetic optimization algorithm was performed to determine the processing conditions warranting high-quality clads, that is, sound clads, metallurgically bonded to the substrate with required deposition yield.https://www.mdpi.com/2075-4701/11/4/672direct laser depositionmicrostructureEBSDmartensitic stainless steelpreheatingoptimization
collection DOAJ
language English
format Article
sources DOAJ
author André A. Ferreira
Roya Darabi
João P. Sousa
João M. Cruz
Ana R. Reis
Manuel F. Vieira
spellingShingle André A. Ferreira
Roya Darabi
João P. Sousa
João M. Cruz
Ana R. Reis
Manuel F. Vieira
Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel
Metals
direct laser deposition
microstructure
EBSD
martensitic stainless steel
preheating
optimization
author_facet André A. Ferreira
Roya Darabi
João P. Sousa
João M. Cruz
Ana R. Reis
Manuel F. Vieira
author_sort André A. Ferreira
title Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel
title_short Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel
title_full Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel
title_fullStr Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel
title_full_unstemmed Optimization of Direct Laser Deposition of a Martensitic Steel Powder (Metco 42C) on 42CrMo4 Steel
title_sort optimization of direct laser deposition of a martensitic steel powder (metco 42c) on 42crmo4 steel
publisher MDPI AG
series Metals
issn 2075-4701
publishDate 2021-04-01
description In this study, the deposition of martensitic stainless-steel (Metco 42C) powder on 42CrMo4 structural steel by direct laser deposition (DLD) was investigated. Clads were produced by varying the laser power, scanning speed, feed rate, and preheating. The effect of these processing variables on the microstructure and microhardness of the clads was analyzed, as well as their soundness, yield (measured by dilution), and geometric characteristics (height, width, and depth). The complex interaction of the evaluated processing variables forced the application of complex parameters to systematize their effect on the clads. A genetic optimization algorithm was performed to determine the processing conditions warranting high-quality clads, that is, sound clads, metallurgically bonded to the substrate with required deposition yield.
topic direct laser deposition
microstructure
EBSD
martensitic stainless steel
preheating
optimization
url https://www.mdpi.com/2075-4701/11/4/672
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