Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector Regression

The temperature of annealed steel coils is a determining variable of future steel sheets quality. This variable also determines the energy consumption in operation. Unfortunately, the monitoring of coil inner temperature is problematic due to the furnace environment with high temperature, coil struc...

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Main Authors: Ján Kačur, Milan Durdán, Marek Laciak, Patrik Flegner
Format: Article
Language:English
Published: Society of Polish Mechanical Engineers and Technicians 2019-12-01
Series:Advances in Science and Technology Research Journal
Subjects:
Online Access:http://www.journalssystem.com/astrj/Soft-sensing-in-batch-annealing-based-on-finite-differential-method-and-support-vector,112542,0,2.html
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spelling doaj-9884ab952c5341c8b80364c653501a792020-11-25T03:30:35ZengSociety of Polish Mechanical Engineers and TechniciansAdvances in Science and Technology Research Journal2080-40752299-86242019-12-01134708610.12913/22998624/112542112542Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector RegressionJán Kačur0Milan Durdán1Marek Laciak2Patrik Flegner3Technical University of Košice, Faculty BERG, Institute of Control and Informatization of Production Processes, Němcovej 3, 042 00 Košice, Slovak RepublicTechnical University of Košice, Faculty BERG, Institute of Control and Informatization of Production Processes, Němcovej 3, 042 00 Košice, Slovak RepublicTechnical University of Košice, Faculty BERG, Institute of Control and Informatization of Production Processes, Němcovej 3, 042 00 Košice, Slovak RepublicTechnical University of Košice, Faculty BERG, Institute of Control and Informatization of Production Processes, Němcovej 3, 042 00 Košice, Slovak RepublicThe temperature of annealed steel coils is a determining variable of future steel sheets quality. This variable also determines the energy consumption in operation. Unfortunately, the monitoring of coil inner temperature is problematic due to the furnace environment with high temperature, coil structure, and annealing principle. Currently, there no exist measuring principles that can measure the temperature inside the heat-treated product in a non-destructive manner. In this paper, the soft sensing of inner temperature based on the theory of non-stationary heat conduction and approach based on Support Vector Regression (SVR) is presented. The results showed that a black-box approach based on the SVR could replace an analytic approach though with less performance. Several annealing experiments were performed to create a training data set and model performance improvement in the estimation of inner coil temperatures. The proposed software-based on nonstationary heat conduction can calculate the behavior of inner coil temperature from the measured boundary temperatures that are measured by thermocouples. Soft-sensing principles presented in this paper were verified in laboratory conditions and on data obtained from real annealing plant.http://www.journalssystem.com/astrj/Soft-sensing-in-batch-annealing-based-on-finite-differential-method-and-support-vector,112542,0,2.htmlannealingsteel coiltemperature measurementsoft-sensingfinite differences methodsupport vector regression
collection DOAJ
language English
format Article
sources DOAJ
author Ján Kačur
Milan Durdán
Marek Laciak
Patrik Flegner
spellingShingle Ján Kačur
Milan Durdán
Marek Laciak
Patrik Flegner
Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector Regression
Advances in Science and Technology Research Journal
annealing
steel coil
temperature measurement
soft-sensing
finite differences method
support vector regression
author_facet Ján Kačur
Milan Durdán
Marek Laciak
Patrik Flegner
author_sort Ján Kačur
title Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector Regression
title_short Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector Regression
title_full Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector Regression
title_fullStr Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector Regression
title_full_unstemmed Soft-Sensing in Batch Annealing Based on Finite Differential Method and Support Vector Regression
title_sort soft-sensing in batch annealing based on finite differential method and support vector regression
publisher Society of Polish Mechanical Engineers and Technicians
series Advances in Science and Technology Research Journal
issn 2080-4075
2299-8624
publishDate 2019-12-01
description The temperature of annealed steel coils is a determining variable of future steel sheets quality. This variable also determines the energy consumption in operation. Unfortunately, the monitoring of coil inner temperature is problematic due to the furnace environment with high temperature, coil structure, and annealing principle. Currently, there no exist measuring principles that can measure the temperature inside the heat-treated product in a non-destructive manner. In this paper, the soft sensing of inner temperature based on the theory of non-stationary heat conduction and approach based on Support Vector Regression (SVR) is presented. The results showed that a black-box approach based on the SVR could replace an analytic approach though with less performance. Several annealing experiments were performed to create a training data set and model performance improvement in the estimation of inner coil temperatures. The proposed software-based on nonstationary heat conduction can calculate the behavior of inner coil temperature from the measured boundary temperatures that are measured by thermocouples. Soft-sensing principles presented in this paper were verified in laboratory conditions and on data obtained from real annealing plant.
topic annealing
steel coil
temperature measurement
soft-sensing
finite differences method
support vector regression
url http://www.journalssystem.com/astrj/Soft-sensing-in-batch-annealing-based-on-finite-differential-method-and-support-vector,112542,0,2.html
work_keys_str_mv AT jankacur softsensinginbatchannealingbasedonfinitedifferentialmethodandsupportvectorregression
AT milandurdan softsensinginbatchannealingbasedonfinitedifferentialmethodandsupportvectorregression
AT mareklaciak softsensinginbatchannealingbasedonfinitedifferentialmethodandsupportvectorregression
AT patrikflegner softsensinginbatchannealingbasedonfinitedifferentialmethodandsupportvectorregression
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