Evaluation of a Ti–Base Alloy as Steam Cracking Reactor Material

Low-coking reactor material technologies are key for improving the performance and sustainability of steam crackers. In an attempt to appraise the coking performance of an alternative Ti−base alloy during ethane steam cracking, an experimental study was performed in a jet stirred reactor u...

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Bibliographic Details
Main Authors: Stamatis A. Sarris, Kim Verbeken, Marie-Françoise Reyniers, Kevin M. Van Geem
Format: Article
Language:English
Published: MDPI AG 2019-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/12/16/2550
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Summary:Low-coking reactor material technologies are key for improving the performance and sustainability of steam crackers. In an attempt to appraise the coking performance of an alternative Ti&#8722;base alloy during ethane steam cracking, an experimental study was performed in a jet stirred reactor under industrially relevant conditions using thermogravimetry (T<sub>gasphase</sub> = 1173 K, P<sub>tot</sub> = 0.1 MPa, X<sub>C2H6</sub> = 70%, and dilution &#948; = 0.33 kg<sub>H2O</sub>/kg<sub>HC</sub>). Initially, a typical pretreatment used for Fe&#8722;Ni&#8722;Cr alloys was utilized and compared with a pretreatment at increased temperature, aiming at better surface oxidation and thus suppressing coke formation. The results revealed a decrease in coking rates upon high temperature pretreatment of the Ti&#8722;base alloy, however, its coking performance was significantly worse compared to the typically used Fe&#8722;Ni&#8722;Cr alloys, and carbon oxides formation increased by a factor of 30 or more. Moreover, the analyzed coupons showed crack propagation after coking/decoking and cooling down to ambient temperature. Scanning electron microscopy combined with energy-dispersive X-ray spectroscopy indicated that the prompt and unsystematic oxidation of the surface and bulk caused observable crack initiation and propagation due to alloy brittleness. Hence, the tested Ti&#8722;base alloy cannot be considered an industrially noteworthy steam cracking reactor alloy.
ISSN:1996-1944