| Summary: | Wire and arc additive manufacturing (WAAM) is usually for fabricating components due to its low equipment cost, high material utilization rate and cladding efficiency. However, its applications are limited by the large heat input decided by process parameters. Here, four 50-layer stainless steel parts with double-pulse and single-pulse metal inert gas (MIG) welding modes were deposited, and the effect of different duty ratios and current modes on morphology, microstructure, and performance was analyzed. The results demonstrate that the low frequency of the double-pulse had the effect of stirring the molten pool; therefore, the double-pulse mode parts presented a bigger width and smaller height, finer microstructure and better properties than the single-pulse mode. Furthermore, increasing the duty ratio from 35% to 65% enlarged the heat input, which then decreased the specimen height, increased the width, and decreased the hardness and the tensile strength.
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