High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine Blades

The high-temperature mechanical behaviors of SiO<sub>2</sub>-based ceramic cores for the directional solidification of turbine hollow blades were investigated. Isothermal uniaxial compression tests of ceramic core samples were conducted on a Gleeble-1500D mechanical simulator with an inn...

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Main Authors: Jiangwei Zhong, Qingyan Xu
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/13/20/4579
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spelling doaj-87ae527857724bec90c2724100c213f92020-11-25T03:35:21ZengMDPI AGMaterials1996-19442020-10-01134579457910.3390/ma13204579High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine BladesJiangwei Zhong0Qingyan Xu1Key Laboratory for Advanced Materials Processing Technology (MOE), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, ChinaKey Laboratory for Advanced Materials Processing Technology (MOE), School of Materials Science and Engineering, Tsinghua University, Beijing 100084, ChinaThe high-temperature mechanical behaviors of SiO<sub>2</sub>-based ceramic cores for the directional solidification of turbine hollow blades were investigated. Isothermal uniaxial compression tests of ceramic core samples were conducted on a Gleeble-1500D mechanical simulator with an innovative auxiliary thermal system. The stress–strain results and macro- and micro- structures of SiO<sub>2</sub>-based ceramic cores were investigated experimentally. The microstructures were characterized by the scanning electron microscope (SEM). Based on the experimental data, a nonlinear constitutive model for high temperature compressive damage was established. The statistical results of Weibull moduli show that the stability of hot deformation increases with the increase of temperature. The fracture type of the SiO<sub>2</sub>-based core samples is brittle fracture, but when the temperature exceeds 1400 °C, the mechanical behavior exhibits thermo-viscoelastic and viscoplastic property. Under high-temperature (>1400 °C) and stress conditions, the strength of the ceramic core is weakened owing to the viscous slip of SiO<sub>2</sub>, which is initially melted at the temperature of 1400 °C. The comparison results between the predictions of nonlinear model and experimental values indicate that the model is applicable.https://www.mdpi.com/1996-1944/13/20/4579superalloyceramic corehigh temperaturemechanical behaviorauxiliary thermal system
collection DOAJ
language English
format Article
sources DOAJ
author Jiangwei Zhong
Qingyan Xu
spellingShingle Jiangwei Zhong
Qingyan Xu
High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine Blades
Materials
superalloy
ceramic core
high temperature
mechanical behavior
auxiliary thermal system
author_facet Jiangwei Zhong
Qingyan Xu
author_sort Jiangwei Zhong
title High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine Blades
title_short High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine Blades
title_full High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine Blades
title_fullStr High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine Blades
title_full_unstemmed High-Temperature Mechanical Behaviors of SiO<sub>2</sub>-Based Ceramic Core for Directional Solidification of Turbine Blades
title_sort high-temperature mechanical behaviors of sio<sub>2</sub>-based ceramic core for directional solidification of turbine blades
publisher MDPI AG
series Materials
issn 1996-1944
publishDate 2020-10-01
description The high-temperature mechanical behaviors of SiO<sub>2</sub>-based ceramic cores for the directional solidification of turbine hollow blades were investigated. Isothermal uniaxial compression tests of ceramic core samples were conducted on a Gleeble-1500D mechanical simulator with an innovative auxiliary thermal system. The stress–strain results and macro- and micro- structures of SiO<sub>2</sub>-based ceramic cores were investigated experimentally. The microstructures were characterized by the scanning electron microscope (SEM). Based on the experimental data, a nonlinear constitutive model for high temperature compressive damage was established. The statistical results of Weibull moduli show that the stability of hot deformation increases with the increase of temperature. The fracture type of the SiO<sub>2</sub>-based core samples is brittle fracture, but when the temperature exceeds 1400 °C, the mechanical behavior exhibits thermo-viscoelastic and viscoplastic property. Under high-temperature (>1400 °C) and stress conditions, the strength of the ceramic core is weakened owing to the viscous slip of SiO<sub>2</sub>, which is initially melted at the temperature of 1400 °C. The comparison results between the predictions of nonlinear model and experimental values indicate that the model is applicable.
topic superalloy
ceramic core
high temperature
mechanical behavior
auxiliary thermal system
url https://www.mdpi.com/1996-1944/13/20/4579
work_keys_str_mv AT jiangweizhong hightemperaturemechanicalbehaviorsofsiosub2subbasedceramiccorefordirectionalsolidificationofturbineblades
AT qingyanxu hightemperaturemechanicalbehaviorsofsiosub2subbasedceramiccorefordirectionalsolidificationofturbineblades
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