Design and evaluation of a distally actuated powered finger prosthesis with self-contained transmission for individuals with partial hand loss

• Main Authors: Barathwaj Murali, Stephen Huddle, Richard F ff Weir
• Format: Article
• Language: English
• Published: SAGE Publishing 2019-04-01
• Series: Advances in Mechanical Engineering
• Online Access: https://doi.org/10.1177/1687814019834114

Partial hand loss accounts for the overwhelming majority of upper limb deficiencies. Despite this, individuals with partial hand loss have a limited number of prosthetic options at their disposal. Existing externally powered devices typically house both motor and gear transmission in the proximal phalanx, which provides function at the expense of anthropomorphism. We present a novel design for an externally powered finger prosthesis with a custom gear transmission that is capable of higher intermittent torques compared to commercial gearheads of equivalent volume. We manufacture a fully functional transmission using a high-strength maraging steel alloy and direct laser metal sintering. The transmission consists of multiple planetary and spur gear stages arranged in a stackable (or laminar) configuration and accommodates joint movement at the proximal interphalangeal joint. The powered finger is equivalent in size to a 50th percentile female index finger and is capable of generating pinch forces comparable to those of commercial powered fingers at flexion speeds that exceed those of existing devices. While there are several practical and functional improvements for future iterations, our design represents a viable option for a powered finger capable of accommodating a wide range of individuals with partial hand loss.