| Summary: | In additive manufacturing of metal matrix composites, it is difficult to ensure high strength as well as high ductility simultaneously. In this study, a FeCoNiCr high-entropy alloy was used as the strengthening phase to improve the performance of austenitic stainless steel processed via laser powder bed fusion. The microstructure of the as-printed parts was composed of high-entropy alloy nanoparticles, a solid solution matrix, and high-density dislocations. The strengthening effect caused by the microstructures resulted in a tensile strength of 627 MPa with a maximum elongation of 50%. The semi-obstructive effect of the interface on the dislocations improved the ductility, as proved through molecular dynamics analysis. The Cr, Ni, and Co elements in the high-entropy alloy melted into the stainless-steel matrix, facilitating the formation of a passive film; this improved the corrosion resistance of the composite. Thus, simultaneous improvements in strength, ductility, and corrosion resistance of the stainless-steel composites were realized. The composites inherited the performance characteristics of high-entropy alloys. This research also provides a new strategy to select the strengthening phase for composite materials. High-performance high-entropy alloy particles with lattice structures and element types similar to the stainless steel matrix have substantial potential to be used as strengthening phases.
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