An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining Shearer

This paper proposes an intelligent recognition method for shearer cutting state based on deep learning theory, to solve the problems where the picks are prone to various failure forms during the cutting of coal and rock masses by the shearer. The failure will lead to the decline on the stability of...

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Main Authors: Kun Zhang, Lingyu Meng, Yuhao Qi, Hongyue Chen, Jinpeng Su, Qiang Zhang, Zengkai Liu, Zhenduo Song
Format: Article
Language:English
Published: IEEE 2020-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9235516/
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spelling doaj-7651d160115a48c4a6c8801780e977912021-03-30T04:16:12ZengIEEEIEEE Access2169-35362020-01-01819664719665610.1109/ACCESS.2020.30330289235516An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining ShearerKun Zhang0https://orcid.org/0000-0001-7339-5056Lingyu Meng1Yuhao Qi2Hongyue Chen3Jinpeng Su4https://orcid.org/0000-0003-0122-8771Qiang Zhang5Zengkai Liu6Zhenduo Song7College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao, ChinaBeijing Tiandi-Marco Electro-Hydraulic Control System Company Ltd., Beijing, ChinaYangkuang Group Company Ltd., Zoucheng, ChinaSchool of Mechanical Engineering, Liaoning Technical University, Fuxin, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao, ChinaCollege of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao, ChinaChina National Coal Mining Equipment Company Ltd., Beijing, ChinaThis paper proposes an intelligent recognition method for shearer cutting state based on deep learning theory, to solve the problems where the picks are prone to various failure forms during the cutting of coal and rock masses by the shearer. The failure will lead to the decline on the stability of the entire machine of the shearer and affect the safety production. Specially, a 1:1 simulation bench is used for simulating underground mining conditions to measure and collect the cutting loads of picks and establish a sample database. Deep learning-based intelligent recognition method is an effective tool that can break away from the dependency of prior knowledge and recognition experience, and sparse. In this paper, a promising deep learning method called sparse filtering is proposed for intelligent recognition of shearer cutting. So sparse filtering is applied to construct an automatic feature extraction model, and softmax regression is adopted as a classifier for cutting pick state recognition. Furthermore, L<sub>1/2</sub> regularization term is added to the cost function of sparse filtering to prevent the problem of excessive model training and weights. The proposed method for identifying the cutting status of the shearer can effectively monitor the cutting status of the picker, thereby improving the safety and stability of the cutting of the shearer and promote the coal mining efficiency.https://ieeexplore.ieee.org/document/9235516/Shearer picksparse filteringsoftmax regressionstate recognition
collection DOAJ
language English
format Article
sources DOAJ
author Kun Zhang
Lingyu Meng
Yuhao Qi
Hongyue Chen
Jinpeng Su
Qiang Zhang
Zengkai Liu
Zhenduo Song
spellingShingle Kun Zhang
Lingyu Meng
Yuhao Qi
Hongyue Chen
Jinpeng Su
Qiang Zhang
Zengkai Liu
Zhenduo Song
An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining Shearer
IEEE Access
Shearer pick
sparse filtering
softmax regression
state recognition
author_facet Kun Zhang
Lingyu Meng
Yuhao Qi
Hongyue Chen
Jinpeng Su
Qiang Zhang
Zengkai Liu
Zhenduo Song
author_sort Kun Zhang
title An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining Shearer
title_short An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining Shearer
title_full An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining Shearer
title_fullStr An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining Shearer
title_full_unstemmed An Unsupervised Intelligent Method for Cutting Pick State Recognition of Coal Mining Shearer
title_sort unsupervised intelligent method for cutting pick state recognition of coal mining shearer
publisher IEEE
series IEEE Access
issn 2169-3536
publishDate 2020-01-01
description This paper proposes an intelligent recognition method for shearer cutting state based on deep learning theory, to solve the problems where the picks are prone to various failure forms during the cutting of coal and rock masses by the shearer. The failure will lead to the decline on the stability of the entire machine of the shearer and affect the safety production. Specially, a 1:1 simulation bench is used for simulating underground mining conditions to measure and collect the cutting loads of picks and establish a sample database. Deep learning-based intelligent recognition method is an effective tool that can break away from the dependency of prior knowledge and recognition experience, and sparse. In this paper, a promising deep learning method called sparse filtering is proposed for intelligent recognition of shearer cutting. So sparse filtering is applied to construct an automatic feature extraction model, and softmax regression is adopted as a classifier for cutting pick state recognition. Furthermore, L<sub>1/2</sub> regularization term is added to the cost function of sparse filtering to prevent the problem of excessive model training and weights. The proposed method for identifying the cutting status of the shearer can effectively monitor the cutting status of the picker, thereby improving the safety and stability of the cutting of the shearer and promote the coal mining efficiency.
topic Shearer pick
sparse filtering
softmax regression
state recognition
url https://ieeexplore.ieee.org/document/9235516/
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