Continuum-based FEM Modeling of Alumina Powder Compaction

• Main Authors: J. Guadalupe Argüello, Arlo F. Fossum, David Zeuch, Kevin G. Ewsuk
• Format: Article
• Language: English
• Published: Hosokawa Powder Technology Foundation 2014-05-01
• Series: KONA Powder and Particle Journal
• Online Access: https://www.jstage.jst.go.jp/article/kona/19/0/19_2001020/_pdf/-char/en

Software has been developed and extended to allow finite element (FE) modeling of ceramic powder compaction using a cap-plasticity constitutive model. The underlying, general-purpose FE software can be used to model even the most complex three-dimensional (3D) geometries envisioned. Additionally, specialized software has been developed within this framework to address a general subclass of axisymmetric compacts that are common in industry. The expertise required to build the input deck, run the FE code, and post-process the results for this subclass of compacts is embedded within the specialized software. The user simply responds to a series of prompts, evaluates the quality of the FE mesh that is generated, and analyzes the graphical results that are produced. The specialized software allows users with little or no FE expertise to benefit from the tremendous power and insight that FE analysis can bring to the design cycle. The more general underlying software provides complete flexibility to model more complicated geometries and processes of interest to ceramic component manufacturers but requires significantly more user interaction and expertise.