Comparison of failure mode and effect analysis and functional resonance in press shop

Background: Machines, especially pressing machines, have a huge contribution to the incidence of occupational accidents and their costs. Objective: The purpose of this descriptive-analytical study was to evaluate the risk of pressing operations. For this purpose, two traditional and new methods of r...

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Main Authors: R. Gholamnia, AH. Matin, S. Atari
Format: Article
Language:fas
Published: Qazvin University of Medical Sciences & Health Services 2018-04-01
Series:The Journal of Qazvin University of Medical Sciences
Subjects:
Online Access:http://journal.qums.ac.ir/article-1-2490-en.html
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spelling doaj-75b8c1aa7a384f499bb7840eb731de192020-11-25T00:36:20ZfasQazvin University of Medical Sciences & Health ServicesThe Journal of Qazvin University of Medical Sciences1561-36662228-72132018-04-01221425110.29252/qums.22.1.51Comparison of failure mode and effect analysis and functional resonance in press shopR. Gholamnia0AH. Matin1S. Atari2Department of Health Sciences, School of Health, Safety and Environment, Shahid Beheshti University of Medical Sciences, Tehran, IranDepartment of Health Sciences, School of Health, Safety and Environment, Shahid Beheshti University of Medical Sciences, Tehran, IranSchool of Health, Safety and Environment, Shahid Beheshti University of Medical Sciences, Tehran, IranBackground: Machines, especially pressing machines, have a huge contribution to the incidence of occupational accidents and their costs. Objective: The purpose of this descriptive-analytical study was to evaluate the risk of pressing operations. For this purpose, two traditional and new methods of risk assessment were used. Methods: This study was carried out in a press workshop of one of the automobile production factories in 2017. Risk assessment was performed in two ways: Failure modes (FM) and effects analyzes (EA) and functional resonance analysis method (FRAM) based on extended resilience engineering. After identifying the six aspects of the operation of pressing, their variability and exacerbation were determined. Findings: From 72 potential breakdowns, twenty mode in one of the risk factors of the risk priority number (severity, probability and detection rates) were equal or greater than five, and other failure modes identified were normal and not require new corrective actions. Fifteen functions were also identified for press operations, which seven operations including planning, mapping, raw material supply, forklift lifting, stamping, census, and delivery of preformed parts were resonating. Conclusion: Considering the focus of the method of FM and EA on technical issues and the visibility of this method, as well as the overall and organizational view, the FRAM, the simultaneous use of these two methods, significantly contributes to improving the safety of the system makes.http://journal.qums.ac.ir/article-1-2490-en.htmlRisk assessmentSafetyFailure modesEffect analyzes
collection DOAJ
language fas
format Article
sources DOAJ
author R. Gholamnia
AH. Matin
S. Atari
spellingShingle R. Gholamnia
AH. Matin
S. Atari
Comparison of failure mode and effect analysis and functional resonance in press shop
The Journal of Qazvin University of Medical Sciences
Risk assessment
Safety
Failure modes
Effect analyzes
author_facet R. Gholamnia
AH. Matin
S. Atari
author_sort R. Gholamnia
title Comparison of failure mode and effect analysis and functional resonance in press shop
title_short Comparison of failure mode and effect analysis and functional resonance in press shop
title_full Comparison of failure mode and effect analysis and functional resonance in press shop
title_fullStr Comparison of failure mode and effect analysis and functional resonance in press shop
title_full_unstemmed Comparison of failure mode and effect analysis and functional resonance in press shop
title_sort comparison of failure mode and effect analysis and functional resonance in press shop
publisher Qazvin University of Medical Sciences & Health Services
series The Journal of Qazvin University of Medical Sciences
issn 1561-3666
2228-7213
publishDate 2018-04-01
description Background: Machines, especially pressing machines, have a huge contribution to the incidence of occupational accidents and their costs. Objective: The purpose of this descriptive-analytical study was to evaluate the risk of pressing operations. For this purpose, two traditional and new methods of risk assessment were used. Methods: This study was carried out in a press workshop of one of the automobile production factories in 2017. Risk assessment was performed in two ways: Failure modes (FM) and effects analyzes (EA) and functional resonance analysis method (FRAM) based on extended resilience engineering. After identifying the six aspects of the operation of pressing, their variability and exacerbation were determined. Findings: From 72 potential breakdowns, twenty mode in one of the risk factors of the risk priority number (severity, probability and detection rates) were equal or greater than five, and other failure modes identified were normal and not require new corrective actions. Fifteen functions were also identified for press operations, which seven operations including planning, mapping, raw material supply, forklift lifting, stamping, census, and delivery of preformed parts were resonating. Conclusion: Considering the focus of the method of FM and EA on technical issues and the visibility of this method, as well as the overall and organizational view, the FRAM, the simultaneous use of these two methods, significantly contributes to improving the safety of the system makes.
topic Risk assessment
Safety
Failure modes
Effect analyzes
url http://journal.qums.ac.ir/article-1-2490-en.html
work_keys_str_mv AT rgholamnia comparisonoffailuremodeandeffectanalysisandfunctionalresonanceinpressshop
AT ahmatin comparisonoffailuremodeandeffectanalysisandfunctionalresonanceinpressshop
AT satari comparisonoffailuremodeandeffectanalysisandfunctionalresonanceinpressshop
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