Effect of Cavitation Erosion Wear, Vibration Tumbling, and Heat Treatment on Additively Manufactured Surface Quality and Properties

• Main Authors: Sergey N. Grigoriev, Alexander S. Metel, Tatiana V. Tarasova, Anastasia A. Filatova, Sergey K. Sundukov, Marina A. Volosova, Anna A. Okunkova, Yury A. Melnik, Pavel A. Podrabinnik
• Format: Article
• Language: English
• Published: MDPI AG 2020-11-01
• Series: Metals
• Subjects: anticorrosion steel; hardness; laser powder bed fusion; microroughness; tensile test; wear resistance
• Online Access: https://www.mdpi.com/2075-4701/10/11/1540

The paper is devoted to researching various post-processing methods that affect surface quality, physical properties, and mechanical properties of laser additively manufactured steel parts. The samples made of two types of anticorrosion steels—20kH13 (DIN 1.4021, X20Cr13, AISI 420) and 12kH18N9T (DIN 1.4541, X10CrNiTi18–10, AISI 321) steels—of martensitic and austenitic class were subjected to cavitation abrasive finishing and vibration tumbling. The roughness parameter <i>R_a</i> was reduced by 4.2 times for the 20kH13 (X20Cr13) sample by cavitation-abrasive finishing when the roughness parameter <i>R_a</i> for 12kH18N9T (X10CrNiTi18–10) sample was reduced by 2.8 times by vibratory tumbling. The factors of cavitation-abrasive finishing were quantitatively evaluated and mathematically supported. The samples after low tempering at 240 °C in air, at 680 °C in oil, and annealing at 760 °C in air were compared with cast samples after quenching at 1030 °C and tempering at 240 °C in air, 680 °C in oil. It was shown that the strength characteristics increased by ~15% for 20kH13 (X20Cr13) steel and ~20% for 12kH18N9T (X10CrNiTi18–10) steel than for traditionally heat-treated cast samples. The wear resistance of 20kH13 (X20Cr13) steel during abrasive wear correlated with measured hardness and decreased with an increase in tempering temperatures.