Integrated Approach for a Knowledge-Based Process Layout for Simultaneous 5-Axis Milling of Advanced Materials

Advanced materials, like nickel-based alloys, gain importance in turbomachinery manufacturing, where creating complex surfaces constitute a major challenge. However, milling strategies that provide high material removal rates at acceptable tooling costs demand optimized tool geometry and process par...

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Bibliographic Details
Main Authors: F. Klocke, T. Bergs, M. Busch, L. Rohde, M. Witty, G. F. Cabral
Format: Article
Language:English
Published: Hindawi Limited 2011-01-01
Series:Advances in Tribology
Online Access:http://dx.doi.org/10.1155/2011/742360
Description
Summary:Advanced materials, like nickel-based alloys, gain importance in turbomachinery manufacturing, where creating complex surfaces constitute a major challenge. However, milling strategies that provide high material removal rates at acceptable tooling costs demand optimized tool geometry and process parameter selection. In this paper, a description of circular milling is given, focusing on resulting engagement conditions. Regarding this, a test bench was designed to investigate the chip formation process in an analogy milling process. Furthermore, the methodology for the approach in the analogy process was developed. Results of a first test run in Inconel 718 verify the presented approach.
ISSN:1687-5915
1687-5923