An Efficient HVAC Network Control for Safety Enhancement of a Typical Uninterrupted Power Supply Battery Storage Room

• Main Authors: Mpho J. Lencwe, SP Daniel Chowdhury, Sipho Mahlangu, Maxwell Sibanyoni, Louwrance Ngoma
• Format: Article
• Language: English
• Published: MDPI AG 2021-08-01
• Series: Energies
• Subjects: air-handling unit; battery room; HVACS; network control panel; intrinsic safe barrier module
• Online Access: https://www.mdpi.com/1996-1073/14/16/5155

Lead-acid batteries utilised in electrical substations release hydrogen and oxygen when these are charged. These gases could be dangerous and cause a risk of fire if they are not properly ventilated. Therefore, this research seeks to design and implement a network control panel for heating, ventilation, and air conditioning system (HVACS). This is achieved by using a specific range of controllers, which have more than thirty loops of proportional, integral, and derivative (PID) control to achieve a cost-effective design. It performs the required function of extracting hydrogen and oxygen, maintaining the desired temperature of the battery storage room within recommended limits (i.e., 25 ± 1 °C tolerance) without compromising quality, as set out in the user requirement specification. The system control panel allows the user to access control parameters such as changing temperature set-points, fan-speed, sensor database, etc. It does this automatically and allows no human interface after all necessary settings and installation are completed. The hardware is configured to detect extreme hydrogen and oxygen gas content in the battery room and to ensure that the HVACS extracts the gas content to the outside environment. The system’s results show that the network control panel operates effectively as per the recommended system requirements. Therefore, the effective operation of the HVACS ensures sufficient gas ventilation, thus mitigating the risk of fire in a typical battery storage room. Furthermore, this also enhances battery lifespan because of regulated operating temperature, which is conducive to minimise the effect of sulfation in lead–acid batteries (LAB). The extraction of toxic gases, regulation of temperature, ensuring suitable humidity in UPS battery room is important as it provides longer operational service of equipment, thus reducing frequent maintenance in these rooms. This benefits the electricity supply industry and helps in saving for unplanned maintenance costs.