Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White Stripes

Machine vision systems have been widely used in industrial production lines because of their automation and contactless inspection mode. In polymeric polarizers, extremely slight transparent aesthetic defects are difficult to detect and characterize through conventional illumination. To inspect such...

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Main Authors: Cilong Yu, Peibing Chen, Xiaopin Zhong, Xizhou Pan, Yuanlong Deng
Format: Article
Language:English
Published: MDPI AG 2018-05-01
Series:Materials
Subjects:
Online Access:http://www.mdpi.com/1996-1944/11/5/736
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spelling doaj-40a3090445774b008fb96aca994a81f42020-11-24T23:16:38ZengMDPI AGMaterials1996-19442018-05-0111573610.3390/ma11050736ma11050736Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White StripesCilong Yu0Peibing Chen1Xiaopin Zhong2Xizhou Pan3Yuanlong Deng4College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, ChinaCollege of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, ChinaCollege of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, ChinaCollege of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, ChinaCollege of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060, ChinaMachine vision systems have been widely used in industrial production lines because of their automation and contactless inspection mode. In polymeric polarizers, extremely slight transparent aesthetic defects are difficult to detect and characterize through conventional illumination. To inspect such defects rapidly and accurately, a saturated imaging technique was proposed, which innovatively uses the characteristics of saturated light in imaging by adjusting the light intensity, exposure time, and camera gain. An optical model of defect was established to explain the theory by simulation. Based on the optimum experimental conditions, active two-step scanning was conducted to demonstrate the feasibility of this detection scheme, and the proposed method was found to be efficient for real-time and in situ inspection of defects in polymer films and products.http://www.mdpi.com/1996-1944/11/5/736polymeric polarizertransparent aesthetic defectmachine visionsaturated imaging
collection DOAJ
language English
format Article
sources DOAJ
author Cilong Yu
Peibing Chen
Xiaopin Zhong
Xizhou Pan
Yuanlong Deng
spellingShingle Cilong Yu
Peibing Chen
Xiaopin Zhong
Xizhou Pan
Yuanlong Deng
Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White Stripes
Materials
polymeric polarizer
transparent aesthetic defect
machine vision
saturated imaging
author_facet Cilong Yu
Peibing Chen
Xiaopin Zhong
Xizhou Pan
Yuanlong Deng
author_sort Cilong Yu
title Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White Stripes
title_short Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White Stripes
title_full Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White Stripes
title_fullStr Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White Stripes
title_full_unstemmed Saturated Imaging for Inspecting Transparent Aesthetic Defects in a Polymeric Polarizer with Black and White Stripes
title_sort saturated imaging for inspecting transparent aesthetic defects in a polymeric polarizer with black and white stripes
publisher MDPI AG
series Materials
issn 1996-1944
publishDate 2018-05-01
description Machine vision systems have been widely used in industrial production lines because of their automation and contactless inspection mode. In polymeric polarizers, extremely slight transparent aesthetic defects are difficult to detect and characterize through conventional illumination. To inspect such defects rapidly and accurately, a saturated imaging technique was proposed, which innovatively uses the characteristics of saturated light in imaging by adjusting the light intensity, exposure time, and camera gain. An optical model of defect was established to explain the theory by simulation. Based on the optimum experimental conditions, active two-step scanning was conducted to demonstrate the feasibility of this detection scheme, and the proposed method was found to be efficient for real-time and in situ inspection of defects in polymer films and products.
topic polymeric polarizer
transparent aesthetic defect
machine vision
saturated imaging
url http://www.mdpi.com/1996-1944/11/5/736
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