Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel Gear

The purpose of this study is to achieve machining of a split equal-base circle bevel gear. Based on the equal-base circle bevel gear theory, a cutting coordinate system for the separate piece is developed, and the tooth surface processing path of the separate piece is analysed and planned. According...

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Main Authors: Bin Wang, Xun Sun, Pei yao Feng, Chen xiao Yan, Xin jie Jia
Format: Article
Language:English
Published: Hindawi Limited 2019-01-01
Series:Mathematical Problems in Engineering
Online Access:http://dx.doi.org/10.1155/2019/8024701
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spelling doaj-3c7f70ee43a74c5ead21a793898aa4102020-11-25T01:44:28ZengHindawi LimitedMathematical Problems in Engineering1024-123X1563-51472019-01-01201910.1155/2019/80247018024701Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel GearBin Wang0Xun Sun1Pei yao Feng2Chen xiao Yan3Xin jie Jia4School of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, ChinaSchool of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, ChinaSchool of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, ChinaSchool of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, ChinaSchool of Mechatronics Engineering, Henan University of Science and Technology, Luoyang 471003, ChinaThe purpose of this study is to achieve machining of a split equal-base circle bevel gear. Based on the equal-base circle bevel gear theory, a cutting coordinate system for the separate piece is developed, and the tooth surface processing path of the separate piece is analysed and planned. According to the working principle of the equal-base circle bevel gear, by analysing the cutter position and posture, the calculation method for the angle between the wheel blank coordinate system and the fixed space coordinate system is derived when machining the separate piece for different spiral angles as well as various concavity and convexity properties. The explicit function expressions for the cutter centre coordinates and axis vectors for machining the separate piece are obtained. Using MATLAB, the tool position model is verified by means of calculation, and the tooth cutting simulation of the separate piece is carried out using VERICUT software. By machining experiment and tooth surface measurement analysis, the feasibility of machining the separate piece and the correctness of the tool position mathematical model are verified.http://dx.doi.org/10.1155/2019/8024701
collection DOAJ
language English
format Article
sources DOAJ
author Bin Wang
Xun Sun
Pei yao Feng
Chen xiao Yan
Xin jie Jia
spellingShingle Bin Wang
Xun Sun
Pei yao Feng
Chen xiao Yan
Xin jie Jia
Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel Gear
Mathematical Problems in Engineering
author_facet Bin Wang
Xun Sun
Pei yao Feng
Chen xiao Yan
Xin jie Jia
author_sort Bin Wang
title Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel Gear
title_short Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel Gear
title_full Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel Gear
title_fullStr Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel Gear
title_full_unstemmed Solution and Verification of Cutter Position for Machining Split Equal-Base Circle Bevel Gear
title_sort solution and verification of cutter position for machining split equal-base circle bevel gear
publisher Hindawi Limited
series Mathematical Problems in Engineering
issn 1024-123X
1563-5147
publishDate 2019-01-01
description The purpose of this study is to achieve machining of a split equal-base circle bevel gear. Based on the equal-base circle bevel gear theory, a cutting coordinate system for the separate piece is developed, and the tooth surface processing path of the separate piece is analysed and planned. According to the working principle of the equal-base circle bevel gear, by analysing the cutter position and posture, the calculation method for the angle between the wheel blank coordinate system and the fixed space coordinate system is derived when machining the separate piece for different spiral angles as well as various concavity and convexity properties. The explicit function expressions for the cutter centre coordinates and axis vectors for machining the separate piece are obtained. Using MATLAB, the tool position model is verified by means of calculation, and the tooth cutting simulation of the separate piece is carried out using VERICUT software. By machining experiment and tooth surface measurement analysis, the feasibility of machining the separate piece and the correctness of the tool position mathematical model are verified.
url http://dx.doi.org/10.1155/2019/8024701
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