Experimental Validation of an FSW Model with an Enhanced Friction Law: Application to a Threaded Cylindrical Pin Tool

This work adopts a fast and accurate two-stage computational strategy for the analysis of FSW (Friction stir welding) processes using threaded cylindrical pin tools. The coupled thermo-mechanical problem is equipped with an enhanced friction model to include the effect of non-uniform pressure distri...

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Bibliographic Details
Main Authors: Narges Dialami, Miguel Cervera, Michele Chiumenti, Antonio Segatori, Wojciech Osikowicz
Format: Article
Language:English
Published: MDPI AG 2017-11-01
Series:Metals
Subjects:
FSW
Online Access:https://www.mdpi.com/2075-4701/7/11/491
Description
Summary:This work adopts a fast and accurate two-stage computational strategy for the analysis of FSW (Friction stir welding) processes using threaded cylindrical pin tools. The coupled thermo-mechanical problem is equipped with an enhanced friction model to include the effect of non-uniform pressure distribution under the pin shoulder. The overall numerical strategy is successfully validated by the experimental measurements provided by the industrial partner (Sapa). The verification of the numerical model using the experimental evidence is not only accomplished in terms of temperature evolution but also in terms of torque, longitudinal, transversal and vertical forces.
ISSN:2075-4701