Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect

Driven by the demands for contactless stress detection, technologies are being used for shape control when producing cold-rolled strips. This paper presents a novel contactless stress detection technology based on a magnetoresistance sensor and the magnetoelastic effect, enabling the detection of in...

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Main Authors: Ben Guan, Yong Zang, Xiaohui Han, Kailun Zheng
Format: Article
Language:English
Published: MDPI AG 2018-05-01
Series:Sensors
Subjects:
Online Access:http://www.mdpi.com/1424-8220/18/5/1638
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spelling doaj-2155cbc35dd44d1c8ee1bfae3b51c46c2020-11-24T22:18:14ZengMDPI AGSensors1424-82202018-05-01185163810.3390/s18051638s18051638Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic EffectBen Guan0Yong Zang1Xiaohui Han2Kailun Zheng3School of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, ChinaSchool of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, ChinaSchool of Mechanical Engineering, University of Science and Technology Beijing, Beijing 100083, ChinaDepartment of Mechanical Engineering, Imperial College London, Exhibition Road, London SW7 2AZ, UKDriven by the demands for contactless stress detection, technologies are being used for shape control when producing cold-rolled strips. This paper presents a novel contactless stress detection technology based on a magnetoresistance sensor and the magnetoelastic effect, enabling the detection of internal stress in manufactured cold-rolled strips. An experimental device was designed and produced. Characteristics of this detection technology were investigated through experiments assisted by theoretical analysis. Theoretically, a linear correlation exists between the internal stress of strip steel and the voltage output of a magneto-resistive sensor. Therefore, for this stress detection system, the sensitivity of the stress detection was adjusted by adjusting the supply voltage of the magnetoresistance sensor, detection distance, and other relevant parameters. The stress detection experimental results showed that this detection system has good repeatability and linearity. The detection error was controlled within 1.5%. Moreover, the intrinsic factors of the detected strip steel, including thickness, carbon percentage, and crystal orientation, also affected the sensitivity of the detection system. The detection technology proposed in this research enables online contactless detection and meets the requirements for cold-rolled steel strips.http://www.mdpi.com/1424-8220/18/5/1638magnetoelastic effectmagnetoresistance sensorcold rolled stripstress detection
collection DOAJ
language English
format Article
sources DOAJ
author Ben Guan
Yong Zang
Xiaohui Han
Kailun Zheng
spellingShingle Ben Guan
Yong Zang
Xiaohui Han
Kailun Zheng
Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect
Sensors
magnetoelastic effect
magnetoresistance sensor
cold rolled strip
stress detection
author_facet Ben Guan
Yong Zang
Xiaohui Han
Kailun Zheng
author_sort Ben Guan
title Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect
title_short Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect
title_full Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect
title_fullStr Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect
title_full_unstemmed Cold-Rolled Strip Steel Stress Detection Technology Based on a Magnetoresistance Sensor and the Magnetoelastic Effect
title_sort cold-rolled strip steel stress detection technology based on a magnetoresistance sensor and the magnetoelastic effect
publisher MDPI AG
series Sensors
issn 1424-8220
publishDate 2018-05-01
description Driven by the demands for contactless stress detection, technologies are being used for shape control when producing cold-rolled strips. This paper presents a novel contactless stress detection technology based on a magnetoresistance sensor and the magnetoelastic effect, enabling the detection of internal stress in manufactured cold-rolled strips. An experimental device was designed and produced. Characteristics of this detection technology were investigated through experiments assisted by theoretical analysis. Theoretically, a linear correlation exists between the internal stress of strip steel and the voltage output of a magneto-resistive sensor. Therefore, for this stress detection system, the sensitivity of the stress detection was adjusted by adjusting the supply voltage of the magnetoresistance sensor, detection distance, and other relevant parameters. The stress detection experimental results showed that this detection system has good repeatability and linearity. The detection error was controlled within 1.5%. Moreover, the intrinsic factors of the detected strip steel, including thickness, carbon percentage, and crystal orientation, also affected the sensitivity of the detection system. The detection technology proposed in this research enables online contactless detection and meets the requirements for cold-rolled steel strips.
topic magnetoelastic effect
magnetoresistance sensor
cold rolled strip
stress detection
url http://www.mdpi.com/1424-8220/18/5/1638
work_keys_str_mv AT benguan coldrolledstripsteelstressdetectiontechnologybasedonamagnetoresistancesensorandthemagnetoelasticeffect
AT yongzang coldrolledstripsteelstressdetectiontechnologybasedonamagnetoresistancesensorandthemagnetoelasticeffect
AT xiaohuihan coldrolledstripsteelstressdetectiontechnologybasedonamagnetoresistancesensorandthemagnetoelasticeffect
AT kailunzheng coldrolledstripsteelstressdetectiontechnologybasedonamagnetoresistancesensorandthemagnetoelasticeffect
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