Summary: | With a crystal lattice structure first characterized in the 1970s, NASICON sodium-based superionic conductors have recently found renewed interest as solid electrolytes in sodium-ion and seawater flow batteries due to their exceptional ionic conductivity being on the same scale as liquid electrolytes. Since sodium ions in the crystal lattice move among interstitial positions through site-specific bottlenecks, the overall conductivity is strongly dependent on the NASICON composition. In this work, we report on the synthesis protocols and processing parameters of Na<sub>3</sub>Zr<sub>2</sub>Si<sub>2</sub>PO<sub>12</sub> prepared from Na<sub>2</sub>CO<sub>3</sub>, SiO<sub>2</sub>, ZrO<sub>2</sub>, and NH<sub>4</sub>H<sub>2</sub>PO<sub>4</sub> precursors by the conventional solid-state reaction (SSR) route. We critically evaluated important observations made in the extended literature on the topic including: (i) the importance of precursor particle size concerning the SSR synthesis, focusing on effective ball-milling protocols; and (ii) the onset of excess zirconia contamination, expanding on the effects of both thermal and pressure processing—the latter often overlooked in the available literature. In approaching the cryogenic regime, the dataset availability concerning ionic conductivity and dielectric permittivity measurements for NASICON was extended, starting from elevated temperatures at 200 °C and reaching into the very low temperature zone at −100 °C.
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