Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 K

High-strength tire cord steel is mainly used in radial ply tires, but the presence of brittle Ti inclusions can cause failure of the wires and jeopardize their performance in production. In order to control the titanium content during steel production, a thermodynamic model for predicting the titani...

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Main Authors: Jialiu Lei, Dongnan Zhao, Wei Feng, Zhengliang Xue
Format: Article
Language:English
Published: MDPI AG 2019-11-01
Series:Processes
Subjects:
Online Access:https://www.mdpi.com/2227-9717/7/11/788
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spelling doaj-04878fbc4038424baa371a38e079c44f2020-11-25T02:27:40ZengMDPI AGProcesses2227-97172019-11-0171178810.3390/pr7110788pr7110788Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 KJialiu Lei0Dongnan Zhao1Wei Feng2Zhengliang Xue3School of Materials Science and Engineering, Hubei Polytechnic University, Huangshi 435000, ChinaSchool of Materials Science and Engineering, Hubei Polytechnic University, Huangshi 435000, ChinaSchool of Materials Science and Engineering, Hubei Polytechnic University, Huangshi 435000, ChinaThe State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan 430081, ChinaHigh-strength tire cord steel is mainly used in radial ply tires, but the presence of brittle Ti inclusions can cause failure of the wires and jeopardize their performance in production. In order to control the titanium content during steel production, a thermodynamic model for predicting the titanium distribution ratio between CaO&#8722;SiO<sub>2</sub>&#8722;Al<sub>2</sub>O<sub>3</sub>&#8722;MgO&#8722;FeO&#8722;MnO&#8722;TiO<sub>2</sub> slags during the ladle furnace (LF) refining process at 1853 K has been established based on the ion&#8722;molecule coexistence theory (IMCT), combined with industrial measurements, and the effect of basicity on the titanium distribution ratio was discussed. The results showed that the titanium distribution ratio predicted by the developed IMCT exhibited a dependable agreement with the measurements, and the optical basicity is suggested to reflect the correlation between basicity and the titanium distribution ratio. Furthermore, quantitative titanium distribution ratios of TiO<sub>2</sub>, CaO&#183;TiO<sub>2</sub>, MgO&#183;TiO<sub>2</sub>, FeO&#183;TiO<sub>2</sub>, and MnO&#183;TiO<sub>2</sub> were acquired by the IMCT model, respectively. Calculation results revealed that the structural unit CaO plays a pivotal role in the slags in the de-titanium process.https://www.mdpi.com/2227-9717/7/11/788titanium distribution ratiothermodynamic modelion–molecule coexistence theorylf refining slags
collection DOAJ
language English
format Article
sources DOAJ
author Jialiu Lei
Dongnan Zhao
Wei Feng
Zhengliang Xue
spellingShingle Jialiu Lei
Dongnan Zhao
Wei Feng
Zhengliang Xue
Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 K
Processes
titanium distribution ratio
thermodynamic model
ion–molecule coexistence theory
lf refining slags
author_facet Jialiu Lei
Dongnan Zhao
Wei Feng
Zhengliang Xue
author_sort Jialiu Lei
title Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 K
title_short Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 K
title_full Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 K
title_fullStr Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 K
title_full_unstemmed Titanium Distribution Ratio Model of Ladle Furnace Slags for Tire Cord Steel Production Based on the Ion–Molecule Coexistence Theory at 1853 K
title_sort titanium distribution ratio model of ladle furnace slags for tire cord steel production based on the ion–molecule coexistence theory at 1853 k
publisher MDPI AG
series Processes
issn 2227-9717
publishDate 2019-11-01
description High-strength tire cord steel is mainly used in radial ply tires, but the presence of brittle Ti inclusions can cause failure of the wires and jeopardize their performance in production. In order to control the titanium content during steel production, a thermodynamic model for predicting the titanium distribution ratio between CaO&#8722;SiO<sub>2</sub>&#8722;Al<sub>2</sub>O<sub>3</sub>&#8722;MgO&#8722;FeO&#8722;MnO&#8722;TiO<sub>2</sub> slags during the ladle furnace (LF) refining process at 1853 K has been established based on the ion&#8722;molecule coexistence theory (IMCT), combined with industrial measurements, and the effect of basicity on the titanium distribution ratio was discussed. The results showed that the titanium distribution ratio predicted by the developed IMCT exhibited a dependable agreement with the measurements, and the optical basicity is suggested to reflect the correlation between basicity and the titanium distribution ratio. Furthermore, quantitative titanium distribution ratios of TiO<sub>2</sub>, CaO&#183;TiO<sub>2</sub>, MgO&#183;TiO<sub>2</sub>, FeO&#183;TiO<sub>2</sub>, and MnO&#183;TiO<sub>2</sub> were acquired by the IMCT model, respectively. Calculation results revealed that the structural unit CaO plays a pivotal role in the slags in the de-titanium process.
topic titanium distribution ratio
thermodynamic model
ion–molecule coexistence theory
lf refining slags
url https://www.mdpi.com/2227-9717/7/11/788
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AT dongnanzhao titaniumdistributionratiomodelofladlefurnaceslagsfortirecordsteelproductionbasedontheionmoleculecoexistencetheoryat1853k
AT weifeng titaniumdistributionratiomodelofladlefurnaceslagsfortirecordsteelproductionbasedontheionmoleculecoexistencetheoryat1853k
AT zhengliangxue titaniumdistributionratiomodelofladlefurnaceslagsfortirecordsteelproductionbasedontheionmoleculecoexistencetheoryat1853k
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