Improving the extraction-and-loading process in the open mining operations

• Main Author: Cheban A. Yu.
• Format: Article
• Language: deu
• Published: Ural State Mining University 2017-09-01
• Series: Izvestiâ Uralʹskogo Gosudarstvennogo Gornogo Universiteta
• Subjects: excavation; rock mass; conditioning size; bucket; receiving hopper; crusher; automatic control system
• Online Access: http://iuggu.ru/en/archive/2017/3-17/81-en/726-9-3-17

Using the explosions is the main way to prepare solid rocks for the excavation, and that results in the formation of a rock mass of uneven granulometric composition, which makes it impossible to use a conveyor quarry transport without the preliminary large crushing of the rock mass obtained during the explosion. A way to achieve the greatest technical and economic effect is the full conveyorization of quarry transport, what, in this case, ensures the sequenced-flow of transport operations, automation of management and high labor productivity. The extraction-and-loading machines are the determining factor in the performance of mining and transport machines in the technological flow of the quarry. When extracting a blasted rock mass with single-bucket excavators or loaders working in combination with bottom-hole conveyors, one uses self-propelled crushing and reloading units of various designs to grind large individual parts to fractions of conditioning size. The presence of a crushing and reloading unit in the pit-face along with the excavator requires an additional space for its placement, complicates the maneuvering of the equipment in the pit-face, and increases the number of personnel and the cost of maintaining the extraction-and-reloading operations. The article proposes an improved method for carrying out the extraction-and-loading process, as well as the design of extraction-and-grinding unit based on a quarry hydraulic excavator. The design of the proposed unit makes it possible to convert the cyclic process of scooping the rock mass into the continuous process of its loading on the bottom-hole conveyor. Using the extraction-and-grinding unit allows one to combine the processes of excavation, preliminary crushing and loading of the rock mass, which ensures an increase in the efficiency of mining operations.